NAVAIR 01-1A-505-2
007 02
TO 00-25-255-1
Page 2
TM 1-1500-323-24-2
1. INTRODUCTION.
Support Equipment Required
2. This Work Package (WP) contains information for
Part No./
Nomenclature
connectors manufactured in accordance with
Type Designation
MIL-DTL-5015.
HT-900B (or equivalent)
Heat Gun
M22520/1-01
Tool, Crimp, Frame
3. DESCRIPTION. These connectors are circular
M22520/1-02
Positioner
threaded and of the AN Type. The connectors are rated
M22520/23-01
Tool, Crimp
for specified operation with a temperature range of
M22520/23-02
Die Set
-67F (-55C) to +392F (+200C) depending upon the
M22520/23-04
Die Set
class. The upper temperature is the maximum internal
M22520/23-05
Die Set
hotspot temperature resulting from any combination
M2520/23-09
Locator
of electrical load and ambient condition.
M22520/23-11
Locator
M22520/23-13
Locator
4. WIRE SEALING. Wire sealing is accomplished by
M22520/3-1
Gage, Inspection
the use of a grommet seal which is designed to seal
M22520/7-01
Tool, Crimp, Frame
against outside diameter of inserted wire. The outer
M22520/7-03
Positioner
diameter shall be within applicable size range. See
M81969/14-03
Tool, Insertion/Removal
NAVAIR 01-1A-505-1 (WP 025 00).
M81969/14-04
Tool, Insertion/Removal
M81969/17-01
Tool, Insertion
5. MIL-DTL-5015 SERIES.
M81969/17-02
Tool$ Insertion
M81969/17-06
Tool, Insertion
NOTE
M81969/17-07
Tool, Insertion
M81969/17-08
Tool, Insertion
As all NAVAIR connector and accessory
M81969/19-01
Tool, Removal
documents are transitioned to non-government
M81969/19-02
Tool, Removal
standards, (the Society of Automotive
M81969/19-03
Tool, Removal
Engineers (SAE), will become the preparing
M81969/19-04
Tool, Removal
activity and the Navy will adopt the
M81969/19-05
Tool, Removal
documents), the drawing number prefix will
M81969/29-02
Tool, Insertion/Removal
change from MS to AS. The main part number
M81969/29-03
Tool, Removal
designation remains the same, with the "M"
M81969/29-04
Tool, Removal
prefix, such as M81511/17-08. At times the
M81969/29-07
Tool, Insertion/Removal
entire item may be superseded by another.
M81969/8-09
Tool, Insertion, Metal
There are many cases where documents have
M81969/8-10
Tool, Removal
been cancelled without replacements, each case
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was reviewed and some information has been
-----
Heat Sink
retained in this volume "for reference use only".
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Pliers, Connector
6. MIL-DTL-5015 Series connectors are environment
resistant and come in three varied contact features. The
Materials Required
basic design feature (Figure 1) is typical for all
MIL-DTL-5015 connectors. However, the contacts are
Specification/
Nomenclature
either non-removable soldered (except contacts in sizes
Part No.
0, 4, and 8), removable crimp front release, or removable
TT-I-735
Alcohol, Isopropyl
crimp rear release.
H-B-643 (or equivalent)
Brush, Acid Swabbing
MIL-F-14256
7. GROMMET SEALING PLUGS. The grommets of
SAE-AMS-DTL-23053
Sleeving, Insulating,
environment resisting connectors are designed to accept
Heat Shrinkable
sealing plugs in accordance with MIL-DTL-5015 to be
Sn60WRMAP3
used where unwired contacts are placed. The connector,
(or equivalent)
when ordered as a unit, will have sealing plugs enclosed
to equal 15 percent of the number of contacts but not
less than one.