1 September 2011
66. CONTACT APPLICATION. Contacts used are
56. Peripheral Seal. This seal is around the edge of
manufactured in accordance with SAE AS39029. The
pin insulator and designed so that when mating the
contact part number breakdown is illustrated (Figure
connector, tension is put on seal and greatly reduces
10). The Basic Identification Number (BIN) or last
three digits of contact part number, matches standard
57. Interfacial Seal. This seal is achieved by insulator
resistor color code (Figure 11).
faces meeting when the plug and receptacle are
67. POWER CONTACTS. Power contacts are used
to connect single conductor wire through connectors.
58. Wire Seal. This seal is accomplished by a
Power contacts range from size 12 through 22 and are
multiple ripple design, exceeding wire sealing
of crimp, rear-release design. Contacts are listed by
requirements of SAE AS81659.
size. Match the required size to connector application,
59. Keying. Keying is used in shell-enclosed
part numbers are listed along with the corresponding
color bands (Table 6).
correct location when mating a connector (Figure 3).
68. TOOLING. The procedures for attaching power
60. INSERT ARRANGEMENT. The insert
contacts to a single conductor wire, is the same for
arrangement is the number and size of the contacts
this connector series, as for series 1. Select the proper
available by shell size (Table 3).
tooling for the specific contact part number and refer
to NAVAIR 0l-lA-505-1 WP 013 00 for correct
61. INSERT CONFIGURATION. The insert
assembly and crimp procedures (Table 7).
configuration is the manner in which contacts are
placed within insert in a standard configuration. All
69. COAXIAL CONTACTS. When routing coaxial
arrangements identified in Table 3 are illustrated
cable through connectors, coaxial contacts are
superior to other coaxial cable shield termination
methods. The shield integrity is maintained across the
62. CONTACTS. Contacts are designed to prevent
contact body. Socket coaxial contacts have a pin
damaged contact retention device or sealing member
center contact. Pin coaxial contacts have a socket
during insertion or removal of contacts.
center contact (Figure 8).
63. Crimp Removable Contacts. Crimp removable
contacts may be used with all environmental resisting
classes of connectors.
Coaxial Contact Specification Sheets have
been canceled without replacement. The
64. Contact Availability. Crimp contacts are supplied
numbers have been retained for reference
with each connector unit package and consist of a full
purposes only. If replacement is required,
complement plus one spare per size for connectors of
contact responsible engineering authority.
26 contacts or less. Connectors with more than 26
contacts will have two spares of each size used.
For identification of canceled specifications
Contacts may also be ordered in individual quantities
in this WP a "$" sign will be placed in front
of the canceled specification sheet number.
65. Installation and Removal Tools. The proper
70. CABLE AND COAXIAL CONTACT
installation and removal tools must be used to
ASSEMBLY. To assemble the coaxial contacts to the
assemble or disassemble the connector. The
applicable cable, identify the cable, contact size and
installation tool for Series 2 connectors is M81969/1-
tooling (Table 6, Figure 7).
01 and the removal tool is M81969/14-01.