1 September 2011
procedures, proceed with the connector replacement as
Isopropyl Alcohol (TT-I-735)
c. Starting from outside of damaged connector,
tag wires and unsolder all wires from contacts
g. After solder joints cool, clean residual flux
with isopropyl alcohol and acid swabbing brush.
d. Starting from center of new connector, solder
h. Blow dry excess residue with clean, dry oil-
tinned wire to contact (Paragraphs 23 and 24).
Remove tag from wire.
i. Visually check soldered contact for proper
insulation gap (Figure 5).
f. Repeat procedure until all contacts are
installed in new connector.
j. Ensure excess heat and solder has not caused
excessive wicking under insulation. Ensure insulation
26. CONNECTOR CLEANING AND
in not blistered or burned.
25. CONNECTOR REMOVAL AND
a. For connector cleaning and corrosion control
INSTALLATION. If the connector is severely
procedure refer to NAVAIR 01-1A-505-1, WP 026 00.
damaged or cannot be repaired using the above