TM-1-1500-204-23-6 General Aircraft Maintenance (Hardware and Consumable Materials) Volume 6 Manual

CHAPTER 1 INTRODUCTION - TM-1-1500-204-23-6_9
CHAPTER 2 HARDWARE
Table 2-1. Bolt and Screw Markings
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_13
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_14
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_15
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_16
Bolt and Screw Markings - CONT
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_18
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_19
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_20
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_21
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_22
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_23
Bolt and Screw Markings - CONT - TM-1-1500-204-23-6_24
Figure 2-2. Hexagon Head Bolt Identification
Table 2-2. Bolt Diameter by Part Number
Figure 2-6. External Wrenching Bolt
Tee-Head Bolts.
Fitting Structural Bolts.
Figure 2-13. Bolted Joint with Oversize Hole
Nuts.
Table 2-8. Minimum Breakaway Torque for Used All-Metallic and Nonmetallic Self-Locking Nuts
Application
Figure 2-17. Floating Anchor Nuts
Figure 2-19. Channel Assemblies
Table 2-9. Recommended Torque Values
Recommended Torque Values -cont
Figure 2-22. Airframe Castle Nut
Washers.
Figure 2-28. Airframe Plain Nut
Figure 2-31. Teeth-Type Lockwashers
Figure 2-33. High Tensile Washer
Figure 2-36. Structural Screw
Figure 237. Flat-Head Screws
Figure 2-38. Machine Screws
Figure 2-41. Round-Head Machine Screw
Figure 2-46. Clevis Pin
Figure 2-51. Lockpins
Figure 2-52. Cotter Pins
Materials Used in Fabrication.
Substitution and Interchangeability.
Figure 2-55. CherryMAX Rivet
Table 2-10. CherryMAX Numbering System
Figure 2-58. Rivnut Types
Fasteners.
Figure 2-62. Dill Lok-Skru Fastener
Figure 2-64. Stud Removal
Helical Thread Inserts.
Table 2-13. Helical Insert Part Numbers
Helical Insert Part Numbers - CONT
Table 2-14. National Fine Thread Sizes
National Fine Thread Sizes - CONT - TM-1-1500-204-23-6_71
National Fine Thread Sizes - CONT - TM-1-1500-204-23-6_72
Installation of Helical Insert.
Table 2-15. Helical Insert and Tools Data
Table 2-16. Twinsert and Tools Data
Twinsert and Tools Data - CONT
Spacers.
Figure 2-67. Spacer
Figure 2-72. Turnbuckle Terminals (Sheet 2 of 2)
Table 2-18. Fittings
Fittings-- CONT
Figure 2-73. Turnbuckle Thread Limits
Figure 2-77. Cotter Pin Installation
Double-Twist Method.
Torque.
Figure 2-80. Typical Turnbuckle Assemblies
Figure 2-81. Speed Rig Lockwirlng
Safety Cable
Figure 2-84. Self Looping Safety Cable
Table 2-20. Flex Limits, Inch (mm)
Figure 2-88. Correct Application of Safety Cable
Figure 2-91. Safety Cable Identification Stamp.
Figure 2-95. Pre-Set Tension Safety Cable Tool
Figure 2-98. Adjustable Tension Safety cable Tool
Figure 2-101. Electronic Safety Cable Pull Tester
Figure 2-102. Removal of Safety Cable Tool Nose Assembly
CHAPTER 3 RUBBER MATERIALS
Fuel and Oil Cells.
Shock Absorber and Elastic Exerciser Cords.
Table 3-1. Color Coding
Table 3-2. Test Loads
Gasket and Packing Identification
Table 3-3. Identification of Rubber Materials
Identification of Rubber Materials -cont
CHAPTER 4 METALS
Table 4-1. Designation for Alloy Groups
Table 4-2. Aluminum Alloy Designation Conversions (Old to New) - CONT
Table 4-3. Temper Designations
Table 4-4. Color Code
Table 4-5. Cross Reference of Old and New Color Code
Table 4-6. Aluminum Alloy Types - CONT
Aluminum Alloy Types--CONT - TM-1-1500-204-23-6_120
Aluminum Alloy Types--CONT - TM-1-1500-204-23-6_121
Aluminum Alloy Types--CONT - TM-1-1500-204-23-6_122
Aluminum Alloy Types--CONT - TM-1-1500-204-23-6_123
Aluminum Alloy Types--CONT - TM-1-1500-204-23-6_124
.Magnesium Alloys
Table 4-7. Identification of Magnesium Alloys
Identification of Magnesium Alloys - CONT
Table 4-8. SAE Numbers Used in Identification of Steels
Titanium and Titanium Alloys
Table 4-9. Cross Reference of Old and New Color Code
Table 4-10. Identification of Steel
Identification of Steel - CONT - TM-1-1500-204-23-6_132
Identification of Steel - CONT - TM-1-1500-204-23-6_133
Identification of Steel - CONT - TM-1-1500-204-23-6_134
Identification of Steel - CONT - TM-1-1500-204-23-6_135
Identification of Steel - CONT - TM-1-1500-204-23-6_136
Identification of Steel - CONT - TM-1-1500-204-23-6_137
Table 4-11. Titanium and Titanium Alloys
CHAPTER 5 PHENOLIC AND PLASTIC MATERIALS
Table 5-1. Identification of Plastic Materials
Identification of Plastic Materials - CONT - TM-1-1500-204-23-6_141
Identification of Plastic Materials - CONT - TM-1-1500-204-23-6_142
Identification of Plastic Materials - CONT - TM-1-1500-204-23-6_143
CHAPTER 6 ADHESIVES, SEALANT, AND CEMENTS
Adhesives and Cements
Table 6-1. Shelf Life
Acrylic Monomer and Polymer Base Adhesive.
Table 6-3. Shelf Life of Adhesive
Sealants.
Table 6-4. Application Time (Room Temperature).
CHAPTER 7 CONSUMABLE MATERIALS
Table 7-1. Shelf Life Codes
Table 7-2. Essentiality Codes (ESNTL-CD).
CONSUMABLE ITEMS PART 1 - TM-1-1500-204-23-6_154
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APPENDIX A REFERENCES - TM-1-1500-204-23-6_326
GLOSSARY

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