Installation and Repair Practices Volume II Aircraft Circular Connectors and Accessories

INTRODUCTION
GENERAL WARNINGS AND CAUTIONS.
ALPHABETICAL INDEX
SPECIFICATION UPDATES (ASSIST SEARCH).
CONNECTORS
Alphabetical Index
Alphabetical Index - Continued
INTRODUCTION
GROMMET SEALING PLUGS
CONNECTOR ACCESSORIES
Figure 1. MIL-DTL-38999 Connectors (Sheet 1 of 2)
Figure 1. MIL-DTL-38999 Connectors (Sheet 2 of 2)
CONTACT APPLICATION
Table 2. MIL-DTL-38999 Insert Configurations (Sheet 1 of 2)
Table 2. MIL-DTL-38999 Insert Configurations (Sheet 2 of 2)
Figure 3. Insert Configuration (Sheet 1 of 5)
Figure 3. Insert Configuration (Sheet 2 of 5)
Figure 3. Insert Configuration (Sheet 3 of 5)
Figure 3. Insert Configuration (Sheet 4 of 5)
Figure 3. Insert Configuration (Sheet 5 of 5)
Figure 4. Part Number Breakdown
Table 4. Power and Thermocouple Contact Application Series I
Table 5. Power and Thermocouple Contact Tooling Series I
Figure 7. Coaxial Contact Components (Size 8)
Table 6. Cable Selection by Group
Table 7. Coaxial Contact Selection Series I
Table 8. Coaxial Contact Tooling Series I
Figure 8. Size 12 and 16 Coaxial Contact Assembly (Sheet 1 of 2)
Figure 8. Size 12 and 16 Coaxial Contact Assembly (Sheet 2 of 2)
Figure 9. Size 8 Coaxial Contact Assembly (Sheet 1 of 2)
Figure 9. Size 8 Coaxial Contact Assembly (Sheet 2 of 2)
Table 10. Concentric Twinax Contact Tooling Series I
Table 11. Power and Thermocouple Contact Application Series I
Figure 11. Concentric Twinax Contact Assembly (Sheet 1 of 3)
Figure 11. Concentric Twinax Contact Assembly (Sheet 2 of 3)
Figure 11. Concentric Twinax Contact Assembly (Sheet 3 of 3)
DESIGN AND CONSTRUCTION
Figure 12. MIL-C-38999 Series II Connectors (Sheet 1 of 2)
Figure 12. MIL-C-38999 Series II Connectors (Sheet 2 of 2)
Figure 13. Insert Configuration Series II (Sheet 1 of 5)
Figure 13. Insert Configuration Series II (Sheet 2of 5)
Figure 13. Insert Configuration Series II (Sheet 3of 5)
Figure 13. Insert Configuration Series II (Sheet 4 of 5)
Figure 13. Insert Configuration Series II (Sheet 5 of 5)
CONTACT APPLICATION
Figure 14. Basic Identification Number and Color Bands
Table 13. Cable Selection by Group
Figure 15. Coaxial Contact Components for Series 1 (Size 12and 16)
Table 15. Coaxial Contact Tooling Series II
INSERT ARRANGEMENTS
Figure 16. MIL-DTL-38999 Series III Connectors (Sheet 1 of 3)
Figure 16. MIL-DTL-38999 Series III Connectors (Sheet 2 of 3)
Figure 16. MIL-DTL-38999 Series III Connectors (Sheet 3 of 3)
Figure 17. Insert Configuration Series III (Sheet 1 of 4)
Figure 17. Insert Configuration Series III (Sheet 2 of 4)
Figure 17. Insert Configuration Series III (Sheet 3 of 4)
Figure 17. Insert Configuration Series III (Sheet 4 of 4)
CONTACT APPLICATION
Figure 18. Basic Identification Number and Color Bands
Table 17. Power and Thermocouple Contact Tooling Series III
Table 18. Cable Selection by Group
Figure 20. Coaxial Contact Components (Size 8)
Table 20. Coaxial Contact Tooling Series III
Table 21. Concentric Twinax Contact Application Series III
CONNECTORS
Figure 22. Part Number Breakdown MIL-C-29600 Series Connectors
Table 23. MIL-C-29600 Insert Arrangements for Series A
Table 24. MIL-C-29600 Insert Arrangements for Series B
Figure 23. Insert Configuration MIL-C-29600 Series A (Sheet 1 of 2)
Figure 23. Insert Configuration MIL-C-29600 Series A (Sheet 2 of 2)
Figure 24. Insert Configuration MIL-C-29600 Series B (Sheet 1 of 2)
Figure 24. Insert Configuration MIL-C-29600 Series B (Sheet 2 of 2)
MIL-DTL-38999 SERIES IV.
Figure 25. MIL-DTL-38999 Series IV Connectors (Sheet 1 of 2)
Figure 25. MIL-DTL-38999 Series IV Connectors (Sheet 2 of 2)
Figure 26. Insert Configuration Series IV (Sheet 1 of 3)
Figure 26. Insert Configuration Series IV (Sheet 2 of 3)
Figure 26. Insert Configuration Series IV (Sheet 3 of 3)
Figure 27. Basic Identification Number and Color Bands
Table 25. Power and Thermocouple Contact Application Series IV
Table 26. Power and Thermocouple Contact Tooling Series IV
Table 27. Cable Selection by Group
Figure 28. Coaxial Contact Components for Series IV (Size 12 and 16)
Table 29. Coaxial Contact Tooling Series IV
CRIMP REMOVABLE CONTACT CONNECTOR BUILD-UP.
Figure 29. Insertion and Extraction Tools
Figure 30. Inserting Contact into Tool
Figure 38. Contact Removal
Figure 39. Cross Section Removal
Figure 43. Feeding Wire Bundle Through Backshell
Figure 47. Sealing Plug Insertion
MIL-C-29600 CONNECTOR SYSTEM REPAIR.
CONNECTOR ACCESSORIES
Alphabetical Index
Alphabetical Index - Continued
INTRODUCTION
Table 1. MIL-DTL-38999 Connector Accessory Reference (Sheet 1 of 2)
Table 1. MIL-DTL-38999 Connector Accessory Reference (Sheet 2 of 2)
Figure 1. Grommet Nut (Typical)
Figure 3. Potting Ring and Boot (Typical)
Figure 4. Shrink Boot and Adapter (Typical)
Figure 6. Environmental Backshell (Typical)
Figure 8. Non-Environmental EMI-RFI Backshell (Typical)
MIL-DTL-38999 SERIES I AND SERIES II CONNECTOR ACCESSORIES.
Table 3. Series II Adapter Tool Selection
Figure 12. Strap Wrench Setup and Adjustment
Figure 13. Loosening Position of Wrench
Figure 14. Tightening Position of Wrench
Figure 15. Part Number Breakdown MS27342 Straight Strain Relief (Sheet 1 of 3)
Figure 15. Part Number Breakdown MS27342 Straight Strain Relief (Sheet 2 of 3)
Figure 15. Part Number Breakdown MS27342 Straight Strain Relief (Sheet 3 of 3)
Figure 16. Part Number Breakdown MS85049/49-2 Straight Strain Relief (Sheet 1 of 3)
Figure 16. Part Number Breakdown MS85049/49-2 Straight Strain Relief (Sheet 2 of 3)
Figure 16. Part Number Breakdown MS85049/49-2 Straight Strain Relief (Sheet 3 of 3)
CABLE CLAMP-TYPE STRAIN RELIEF INSTALLATION
Figure 17. Part Number Breakdown M85049/45 Straight Strain Relief (Sheet 1 of 2)
Figure 17. Part Number Breakdown M85049/45 Straight Strain Relief (Sheet 2 of 2)
Figure 18. Part Number Breakdown M85049/64 Straight Two Piece Strain Relief (Sheet 1 of 2)
Figure 18. Part Number Breakdown M85049/64 Straight Two Piece Strain Relief (Sheet 2 of 2)
Figure 19. Part Number Breakdown M85049/56 Straight Quick-Tie Strain Relief (Sheet 1 of 2)
Figure 19. Part Number Breakdown M85049/56 Straight Quick-Tie Strain Relief (Sheet 2 of 2)
Figure 20. Part Number Breakdown M85049/57 45 Quick-Tie Strain Relief (Sheet 1 of 3)
Figure 20. Part Number Breakdown M85049/57 45 Quick-Tie Strain Relief (Sheet 2 of 3)
Figure 20. Part Number Breakdown M85049/57 45 Quick-Tie Strain Relief (Sheet 3 of 3)
Figure 21. Part Number Breakdown M85049/47 90 Strain Relief (Sheet 1 of 3)
Figure 21. Part Number Breakdown M85049/47 90 Strain Relief (Sheet 2 of 3)
Figure 21. Part Number Breakdown M85049/47 90 Strain Relief (Sheet 3 of 3)
Figure 22. Part Number Breakdown M85049/46 90 Strain Relief (Sheet 1 of 2)
Figure 22. Part Number Breakdown M85049/46 90 Strain Relief (Sheet 2 of 2)
Figure 23. Part Number Breakdown M85049/65 90 Two Piece Strain Relief
Figure 24. Part Number Breakdown M85049/63 90 Quick-Tie Strain Relief (Sheet 1 of 4)
Figure 24. Part Number Breakdown M85049/63 90 Quick-Tie Strain Relief (Sheet 2 of 4)
Figure 24. Part Number Breakdown M85049/63 90 Quick-Tie Strain Relief (Sheet 3 of 4)
Figure 25. Saddle Clamp Removal and Installation
Figure 26. Proper Dress of Wire Into Connector
Figure 28. Lacing a Quick-Tie Strain Relief
Figure 29. Part Number Breakdown M38999/1 and M95049/27 Grommet Nut (Sheet 1 of 4)
Figure 29. Part Number Breakdown M38999/1 and M95049/27 Grommet Nut (Sheet 2 of 4)
Figure 29. Part Number Breakdown M38999/1 and M95049/27 Grommet Nut (Sheet 3 of 4)
Figure 29. Part Number Breakdown M38999/1 and M95049/27 Grommet Nut (Sheet 4 of 4)
Table 4. Potting Boot and Ring Usage
Figure 30. Part Number Breakdown M85049/74 Potting Boot
Figure 31. Part Number Breakdown M85049/75 Potting Boot
Figure 32. Part Number Breakdown M85049/61 Potting Ring (Sheet 1 of 2)
Figure 32. Part Number Breakdown M85049/61 Potting Ring (Sheet 2 of 2)
Figure 33. Part Number Breakdown M85049/58 Potting Ring (Sheet 1 of 2)
Figure 33. Part Number Breakdown M85049/58 Potting Ring (Sheet 2 of 2)
SHRINK BOOT AND ADAPTER INSTALLATION
Figure 34. Part Number Breakdown M85049/62 Shrink Boot Adapter (Sheet 1 of 2)
Figure 34. Part Number Breakdown M85049/62 Shrink Boot Adapter (Sheet 2 of 2)
Figure 35. Part Number Breakdown AS3109 Straight Shrink Boot (Sheet 1 of 2)
Figure 35. Part Number Breakdown AS3109 Straight Shrink Boot (Sheet 2 of 2)
Figure 36. Part Number Breakdown AS3117 90 Shrink Boot (Sheet 1 of 2)
Figure 36. Part Number Breakdown AS3117 90 Shrink Boot (Sheet 2 of 2)
Figure 37. Part Number Breakdown M85049/29 Straight Backshell with Cable Clamp (Sheet 1 of 2)
Figure 37. Part Number Breakdown M85049/29 Straight Backshell with Cable Clamp (Sheet 2 of 2)
Figure 38. Part Number Breakdown MS27342 Straight Adapter
Figure 39. Bonding Ring Dimensions
ENVIRONMENTAL EMI/RFI BACKSHELL M85049/17
Figure 40. Part Number Breakdown M85049/33-2 Straight Backshell (Sheet 1 of 2)
Figure 40. Part Number Breakdown M85049/33-2 Straight Backshell (Sheet 2 of 2)
Figure 41. Part Number Breakdown M85049/26-2 Crimp Ring
Figure 42. Part Number Breakdown M85049/30 Straight Backshell (Sheet 1 of 2)
Figure 42. Part Number Breakdown M85049/30 Straight Backshell (Sheet 2 of 2)
Figure 43. Part Number Breakdown M85049/36 Straight Backshell with Cable Clamp (Sheet 1 of 2)
Figure 43. Part Number Breakdown M85049/36 Straight Backshell with Cable Clamp (Sheet 2 of 2)
Figure 44. Part Number Breakdown M85049/32-1 and M85049/33-1 Straight and 90 Adapter
Figure 45. Part Number Breakdown M85049/32-2 Reducing Adapter (Sheet 1 of 2)
Figure 45. Part Number Breakdown M85049/32-2 Reducing Adapter (Sheet 2 of 2)
Figure 46. Part Number Breakdown M85049/37 90 Split Backshell (Sheet 1 of 3)
Figure 46. Part Number Breakdown M85049/37 90 Split Backshell (Sheet 2 of 3)
Figure 46. Part Number Breakdown M85049/37 90 Split Backshell (Sheet 3 of 3)
Figure 47. Part Number Breakdown M85049/17 Environmental EMI-RFI Backshell (Sheet 1 of 2)
Figure 47. Part Number Breakdown M85049/17 Environmental EMI-RFI Backshell (Sheet 2 of 2)
DUMMY RECEPTACLES AND CONNECTOR OVERS, SERIES I.
Figure 48. Part Number Breakdown M38999/9 Dummy Receptacle (Sheet 1 of 2)
Figure 48. Part Number Breakdown M38999/9 Dummy Receptacle (Sheet 2 of 2)
Figure 49. Part Number Breakdown MS27501 Connector Covers (Sheet 1 of 2)
Figure 49. Part Number Breakdown MS27501 Connector Covers (Sheet 2 of 2)
Figure 50. Part Number Breakdown MS27502 Connector Covers for Receptacles (Sheet 1 of 2)
Figure 50. Part Number Breakdown MS27502 Connector Covers for Receptacles (Sheet 2 of 2)
DUMMY RECEPTACLES AND CONNECTOR COVERS, SERIES II
Figure 51. Part Number Breakdown M38999/10 Dummy Receptacle (Sheet 1 of 2)
Figure 51. Part Number Breakdown M38999/10 Dummy Receptacle (Sheet 2 of 2)
Figure 52. Part Number Breakdown MS27510 Connector Covers for Plugs (Sheet 1 of 2)
Figure 52. Part Number Breakdown MS27510 Connector Covers for Plugs (Sheet 2 of 2)
Figure 53. Part Number Breakdown MS27511 Connector Covers for Receptacles (Sheet 1 of 2)
Figure 53. Part Number Breakdown MS27511 Connector Covers for Receptacles (Sheet 2 of 2)
MIL-DTL-38999 SERIES III AND SERIES IV CONNECTOR ACCESSORIES.
Table 5. Series III Adapter Tool Selection for Plugs
Figure 55. Adapter Tool Accessories
Figure 56. Strap Wrench Setup and Adjustment
Figure 57. Loosening Position of Wrench
Figure 59. Part Number Breakdown M85049/38 Straight Strain Relief (Sheet 1 of 4)
Figure 59. Part Number Breakdown M85049/38 Straight Strain Relief (Sheet 2 of 4)
Figure 59. Part Number Breakdown M85049/38 Straight Strain Relief (Sheet 3 of 4)
Figure 59. Part Number Breakdown M85049/38 Straight Strain Relief (Sheet 4 of 4)
Figure 60. Part Number Breakdown M85049/39 90 Strain Relief (Sheet 1 of 5)
Figure 60. Part Number Breakdown M85049/39 90 Strain Relief (Sheet 2 of 5)
Figure 60. Part Number Breakdown M85049/39 90 Strain Relief (Sheet 3 of 5)
Figure 60. Part Number Breakdown M85049/39 90 Strain Relief (Sheet 4 of 5)
Figure 61. Saddle Clamp Removal and Installation
Figure 62. Proper Dress of Wire into Connector
Figure 63. Part Number Breakdown M85049/69 Shrink Boot Adapter (Sheet 1 of 2)
Figure 63. Part Number Breakdown M85049/69 Shrink Boot Adapter (Sheet 2 of 2)
Figure 64. Shrink Tube Dimensions
Figure 65. Part Number Breakdown M85049/21 Straight Backshell with Clamp (Sheet 1 of 3)
Figure 65. Part Number Breakdown M85049/21 Straight Backshell with Clamp (Sheet 2 of 3)
Figure 65. Part Number Breakdown M85049/21 Straight Backshell with Clamp (Sheet 3 of 3)
NON-ENVIRONMENTAL BACKSHELL REMOVAL AND INSTALLATION
Figure 66. Part Number Breakdown M85049/19 Straight Backshell with Clamp (Sheet 1 of 3)
Figure 66. Part Number Breakdown M85049/19 Straight Backshell with Clamp (Sheet 2 of 3)
Figure 66. Part Number Breakdown M85049/19 Straight Backshell with Clamp (Sheet 3 of 3)
Figure 67. Part Number Breakdown M85049/20 Straight Shield Termination Backshell (Sheet 1 of 2)
Figure 67. Part Number Breakdown M85049/20 Straight Shield Termination Backshell (Sheet 2 of 2)
Figure 68. Part Number Breakdown M85049/18 Environmental EMI-RFI Backshell (Sheet 1 of 3)
Figure 68. Part Number Breakdown M85049/18 Environmental EMI-RFI Backshell (Sheet 2 of 3)
Figure 68. Part Number Breakdown M85049/18 Environmental EMI-RFI Backshell (Sheet 3 of 3)
DUMMY RECEPTACLES, PROTECTIVE COVERS, AND DUST CAPS, SERIES III.
Figure 69. Part Number Breakdown D38999/22 Dummy Receptacle (Sheet 1 of 2)
Figure 69. Part Number Breakdown D38999/22 Dummy Receptacle (Sheet 2 of 2)
Figure 70. Part Number Breakdown D38999/32 Dummy Receptacle (Sheet 1 of 2)
Figure 70. Part Number Breakdown D38999/32 Dummy Receptacle (Sheet 2 of 2)
Figure 71. Part Number Breakdown D38999/33 Dust Cap for Receptacles (Sheet 1 of 2)
Figure 71. Part Number Breakdown D38999/33 Dust Cap for Receptacles (Sheet 2 of 2)
DUMMY RECEPTACLES, PROTECTIVE COVERS, AND DUST CAPS, SERIES IV
Figure 72. Part Number Breakdown D38999/50 Dummy Receptacle (Sheet 1 of 2)
Figure 72. Part Number Breakdown D38999/50 Dummy Receptacle (Sheet 2 of 2)
Figure 73. Part Number Breakdown DCP 10 and DCR 10
Figure 74. End Fitting Designation
Table 7. Plating Code
MIL-C-29600 CONNECTOR/BACKSHELLS.
Figure 79. Washer Against Braid - Wrapped Washer
Figure 80. Coupling Nut Secured to Connector
ALPHABETICAL INDEX
SPECIFICATION UPDATES (ASSIST SEARCH).
CONNECTORS
Alphabetical Index
DESCRIPTION
Figure 1. Ganged Contact Retention
Figure 2. Part Number Breakdown - MIL-C-81511, Series 1
Figure 3. Part Number Breakdown - MIL-C-81511, Series 2
Figure 4. Basic Identification Number and Color Band
Table 1. MIL-C-81511, Series 1 and 3 Insert Arrangements
Table 2. MIL-C-81511, Series 2 and 4 Insert Arrangements
THERMOCOUPLE CONTACTS
Figure 5. Insert Configurations, MIL-C-81511 Series 1 and 2 (Sheet 1 of 2)
Figure 5. Insert Configurations, MIL-C-81511 Series 1 and 2 (Sheet 2 of 2)
Figure 6. Part Number Breakdown MIL-C-39029 Series 1
Table 5. Power and Thermocouple Tooling Series 1
Figure 8. Coaxial Contact Components (Size 12 and 16)
Table 8. Tools for MIL-C-81511 Connectors Series 1
Table 9. Tools for MIL-C-81511 Connector Series 2
CONNECTOR BUILD-UP SERIES 1 AND 2.
Figure 10. Unlocking Connector
Figure 12. Seating Contact with Insertion Tool
Figure 16. Unlocking Contact Retention Mechanism of Pin Contact
Figure 17. Contact Removal
Figure 19. MIL-C-81511 Series 4 Typical Connector
Figure 20. MIL-C-81511 Series 3 and 4 Part Number Breakdown
THERMOCOUPLE CONTACTS
Figure 21. MIL-C-81511 Series 3 and 4 Insert Configuration (Sheet 1 of 2)
Figure 21. MIL-C-81511 Series 3 and 4 Insert Configuration (Sheet 2 of 2)
Figure 22. Alternate Key Positions MIL-C-81511 Series 3 and 4
Figure 23. MIL-C-81511 Design Features
Figure 26. Basic Identification Number and Color Band
Table 14. MIL-C-81511, Series 4 Thermocouple Contact Application
Figure 27. MIL-C-81511 Series 3 and 4 Coaxial Contact Components (Size 12 and 16)
Table 17. MIL-C-81511, Series 3 Shielded Contact Application
Figure 28. M39029/19-181 Contact Assembly (Sheet 1 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 2 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 3 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 4 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 5 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 6 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 7 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 8 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 9 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 10 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 11 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 12 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 13 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 14 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 15 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 16 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 17 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 18 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 19 of 20)
Figure 28. M39029/19-181 Contact Assembly (Sheet 20 of 20)
CONNECTOR BUILD-UP SERIES 3 AND 4.
Figure 29. Inserting Contact into Insertion Tool
BROKEN WIRE CONTACT REMOVAL
Figure 34. Typical Unwired Contact Removal Tool
CONNECTOR ACCESSORIES
Support Equipment Required
Figure 1. Typical Strain Relief
Figure 2. Adapter Tool (BT-S-389)
Table 1. MIL-C-81511 Accessories Reference
Table 2. Series 1 and 3 Adapter Tool Selection
Table 3. Series 2 and 4 Adapter Tool Selection
Figure 4. Strap Wrench Setup and Adjustment
Figure 5. Loosening Position of Wrench
Figure 7. Saddle Clamp Removal and Installation
Figure 8. Environmental EMI RFI Backshell (Sheet 2 of 7)
Figure 8. Environmental EMI RFI Backshell (Sheet 3 of 7)
Figure 8. Environmental EMI RFI Backshell (Sheet 4 of 7)
Figure 8. Environmental EMI RFI Backshell (Sheet 5 of 7)
Figure 8. Environmental EMI RFI Backshell (Sheet 6 of 7)
Figure 8. Environmental EMI RFI Backshell (Sheet 7 of 7)
ENVIRONMENTAL EMI/RFI BACKSHELLS
Figure 9. Conduit Fittings (Sheeet 1 of 9)
Figure 9. Conduit Fittings (Sheeet 2 of 9)
Figure 9. Conduit Fittings (Sheeet 3 of 9)
Figure 9. Conduit Fittings (Sheeet 4 of 9)
Figure 9. Conduit Fittings (Sheeet 5 of 9)
Figure 9. Conduit Fittings (Sheeet 6 of 9)
Figure 9. Conduit Fittings (Sheeet 7 of 9)
Figure 9. Conduit Fittings (Sheeet 8 of 9)
Figure 9. Conduit Fittings (Sheeet 9 of 9)
Figure 10. Dummy Receptacle M81511/19
Figure 11. Dummy Receptacle M81511/30
Figure 12. Dust Cap (Sheet 1 of 2)
Figure 12. Dust Cap (Sheet 2 of 2)
Figure 13. Gasket for Flange Mount Receptacle
Figure 14. Rubber Bushing
Figure 15. Sealing Plugs (Sheet 1 of 2)
Figure 15. Sealing Plugs (Sheet 2 of 2)
ALPHABETICAL INDEX
SPECIFICATION UPDATES (ASSIST SEARCH).
CONNECTORS
Alphabetical Index
Figure 1. MIL-DTL-22992 Typical Connectors
Figure 2. MIL-DTL-22992 Connector Part Number Breakdown
Figure 3. MIL-DTL-22992 Connector Class C, J and R Part Number Breakdown
Figure 4. MS17343 Wall Mount Receptacle, Class C, J and R
Figure 5. MS17344 Straight Plug Class C, J and R
Figure 6. MS17345 In-line Plug Class C, J and R
Figure 7. MS17346 Box-Mount Receptacle Class C, J and R
Figure 8. MS17347 Jam Nut Receptacle, Wall Mount, Class C, J and R
Figure 9. MS17348 Jam Nut Receptacle, Box Mount, Class C, J and R
Figure 10. MS18062 Dummy Storage Receptacle, Class C, J and R
Figure 11. MS90555 Wall Mount Receptacle, Class C, J and R
WIRE SIZES TO BE USED WITH CONTACTS
Table 2. MIL-DTL-22992 Insert Configuration Class C, J and R (Sheet 1 of 3)
Table 2. MIL-DTL-22992 Insert Configuration Class C, J and R (Sheet 2 of 3)
Table 2. MIL-DTL-22992 Insert Configuration Class C, J and R (Sheet 3 of 3)
Figure 12. MIL-DTL-22992 Insert Configurations
Figure 13. MIL-DTL-22992 Alternate Insert Position Classes C, J, and R
Table 3. MIL-DTL-22992 Contact Information
CLASS L CONNECTORS
Figure 14. MIL-DTL-22992 Connector Class L Part Number Breakdown
Figure 15. MS90556 Straight Plug, Class L
Figure 16. MS90557 In-Line Plug, Class L
Figure 17. MS90558 Wall Mount Plug, Class L
Figure 18. MIL-DTL-22992 Master Key Position, Class L
Figure 19. MIL-DTL-22992 Alternate Insert Position Class L
Table 4. MIL-DTL-22992 Insert Configuration Class L
CONTACT INSERTION AND REMOVAL
Table 6. MIL-DTL-22992 Class L Electrical Distribution Application
Figure 20. Insulation Gap Inspection
Figure 21. Contact and Sealing Plug Insertion
UNWIRED CONTACT REMOVAL.
CONNECTOR REMOVAL AND INSTALLATION
CONNECTOR ACCESSORIES - MIL-DTL-22992 CLASS C, J, R AND L
BACKSHELL REMOVAL
Table 1. MIL-DTL-22992 Connector Accessories References
Table 2. MIL-DTL-22992 Connector Class C, J and R Connector Accessory Adapter Tools
Figure 3. Strap Wrench Setup and Adjustment
Figure 4. Loosening Position of Wrench
CLASS C, J AND R CONNECTOR ACCESSORIES
Figure 6. Typical Non-Environmental, EMI-RFI Backshell Assembly
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 1 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 2 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 3 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 4 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 5 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 6 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 7 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 8 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 9 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 10 of 11)
Figure 7. MIL-DTL-22992 Connector Backshell M85049/3 (Sheet 11 of 11)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 1 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 2 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 3 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 4 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 5 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 6 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 7 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 8 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 9 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 10 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 11 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 12 of 13)
Figure 8. MIL-DTL-22992 Connector Backshell M85049/4 (Sheet 13 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 1 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 2 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 3 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 4 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 5 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 6 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 7 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 8 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 9 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 10 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 11 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 12 of 13)
Figure 9. MIL-DTL-22992 Connector Backshell M85049/5 (Sheet 13 of 13)
Figure 10. MIL-DTL-22992 Connector Woven Cable Grip MS90561 (Sheet 1 of 3)
Figure 10. MIL-DTL-22992 Connector Woven Cable Grip MS90561 (Sheet 2 of 3)
Figure 10. MIL-DTL-22992 Connector Woven Cable Grip MS90561 (Sheet 3 of 3)
Figure 11. MIL-DTL-22992 Connector Shrink Boot Adapter M85049/59 (Sheet 1 of 2)
Figure 11. MIL-DTL-22992 Connector Shrink Boot Adapter M85049/59 (Sheet 2 of 2)
Figure 12. MIL-DTL-22992 Connector Protective Cover MS17350 (Sheet 1 of 2)
Figure 12. MIL-DTL-22992 Connector Protective Cover MS17350 (Sheet 2 of 2)
Figure 13. MIL-DTL-22992 Connector Protective Cover MS17349 (Sheet 1 of 2)
Figure 13. MIL-DTL-22992 Connector Protective Cover MS17349 (Sheet 2 of 2)
CLASS L CONNECTOR ACCESSORIES
Figure 14. MIL-DTL-22992 Connector Protective Cover MS90564 (Sheet 1 of 2)
Figure 14. MIL-DTL-22992 Connector Protective Cover MS90564 (Sheet 2 of 2)
Figure 15. MIL-DTL-22992 Connector Protective Cover MS90563 (Sheet 1 of 2)
Figure 15. MIL-DTL-22992 Connector Protective Cover MS90563 (Sheet 2 of 2)
Figure 16. MIL-DTL-22992 Connector Rubber Bushing MS23747 (Sheet 1 of 2)
Figure 16. MIL-DTL-22992 Connector Rubber Bushing MS23747 (Sheet 2 of 2)\
ALPHABETICAL INDEX
SPECIFICATION UPDATES (ASSIST SEARCH).
CONNECTORS - MIL-DTL-83723 SERIES II
INTRODUCTION
Figure 1. MIL-C-83723 Typical Connector
Figure 2. MIL-C-83723 Series II Part Number Breakdown
Figure 3. MIL-C-83723 Series II Alternate Positions
Figure 4. Design Features
CONTACT APPLICATION
Table 2. MIL-C-83723 Series II Insert Configurations (Sheet 1 of 5)
Table 2. MIL-C-83723 Series II Insert Configurations (Sheet 2 of 5)
Table 2. MIL-C-83723 Series II Insert Configurations (Sheet 3 of 5)
Table 2. MIL-C-83723 Series II Insert Configurations (Sheet 4 of 5)
Table 2. MIL-C-83723 Series II Insert Configurations (Sheet 5 of 5)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 1 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 2 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 3 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 4 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 5 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 6 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 7 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 8 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 9 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 10 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 11 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 12 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 13 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 14 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 15 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 16 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 17 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 18 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 19 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 20 of 21)
Figure 5. MIL-C-83723 Series II Insert Configurations (Sheet 21 of 21)
Figure 7. Basic Identification Number and Color Bands
Table 5. MIL-C-83723 Series II Power and Thermocouple Tooling
Figure 9. Inserting Contact into Insertion Tool
Figure 11. Inserting Sealing Plug into Contact Cavity
Figure 12. Inserting Wire into Removal Tool
Figure 15. Removing Contact from Connector
Figure 18. Extracting Contact from Connector
Figure 21. Broken Wire Contact Removal
CONNECTORS - MIL-DTL-83723 SERIES III
DESCRIPTION
Figure 1. MIL-C-83723 Series III Typical Connector
Figure 2. MIL-C-83723 Series III Part Number Breakdown
Figure 3. MIL-C-83723 Series III Alternate Positions
Figure 4. Design Features
Figure 5. MIL-C-83723 Series III Keying Positions
Table 1. MIL-C-83723 Series III Insert Arrangements
Figure 6. MIL-C-83723 Series III Insert Configuration (Sheet 1 of 2)
Figure 6. MIL-C-83723 Series III Insert Configuration (Sheet 2 of 2)
Figure 8. Basic Identification Number and Color Bands
Table 3. MIL-C-83723 Series III Thermocouple Contact Application
Table 5. MIL-C-83723 Series III Coaxial Contact Application
Table 6. MIL-C-83723 Series III Coaxial Contact Tooling
Figure 11. Inserting Contact into Insertion Tool
Figure 13. Inserting Sealing Plug into Contact Cavity
Figure 17. Removing Contact from Connector
Figure 20. Extracting Contact from Connector
Figure 22. Unlocking Contact Retention Mechanism of Broken Wire
Figure 23. Broken Wire Contact Removal
CONNECTOR ACCESSORIES
MIL-DTL-83723 SERES II AND III CONNECTOR ACCESSORIES
Figure 2. Adaptor Tool Accessories
Figure 4. Loosening Position of Wrench
Figure 5. Tightening Position of Wrench
Figure 6. Grommet Nut M83723-35 (Sheet 1 of 6)
Figure 6. Grommet Nut M83723-35 (Sheet 2 of 6)
Figure 6. Grommet Nut M83723-35 (Sheet 3 of 6)
Figure 6. Grommet Nut M83723-35 (Sheet 4 of 6)
Figure 6. Grommet Nut M83723-35 (Sheet 5 of 6)
Figure 6. Grommet Nut M83723-35 (Sheet 6 of 6)
Figure 7. Grommet Nut M83723-31 (Sheet 1 of 2)
Figure 7. Grommet Nut M83723-31 (Sheet 2 of 2)
Figure 8. Strain Relief M83723-50 (Sheet 1 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 2 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 3 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 4 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 5 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 6 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 7 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 8 of 9)
Figure 8. Strain Relief M83723-50 (Sheet 9 of 9)
SHRINK BOOTS AND ADAPTERS
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 1 of 7)
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 2 of 7)
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 3 of 7)
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 4 of 7)
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 5 of 7)
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 6 of 7)
Figure 9. Shrink Boot Adapter M83723-27 (Sheet 7 of 7)
Figure 10. EMI RFI Grounding Ternimator Installation (Sheet 1 of 2)
Figure 10. EMI RFI Grounding Ternimator Installation (Sheet 2 of 2)
Figure 11. M83723-35 Non-Environmental Backshell (Sheet 1 of 4)
Figure 11. M83723-35 Non-Environmental Backshell (Sheet 2 of 4)
Figure 11. M83723-35 Non-Environmental Backshell (Sheet 3 of 4)
Figure 11. M83723-35 Non-Environmental Backshell (Sheet 4 of 4)
Figure 12. M83723-51 Non-Environmental Backshell (Sheet 1 of 2)
Figure 12. M83723-51 Non-Environmental Backshell (Sheet 2 of 2)
Figure 13. Typical Environmental EMI-RFI Backshells
Figure 14. MS3105 Dummy Receptacle
Figure 15. NAS1196 Dummy Receptacle
Figure 16. M83723-61-1 Dummy Receptacle (Sheet 1 of 2)
Figure 16. M83723-61-1 Dummy Receptacle (Sheet 1 of 2)
Figure 17. M83723-61-2 Dummy Receptacle (Sheet1 of 3)
Figure 17. M83723-61-2 Dummy Receptacle (Sheet12 of 3)
Figure 17. M83723-61-2 Dummy Receptacle (Sheet3 of 3)
Figure 18. Dust Cap MS3180 (Sheet 1 of 2)
Figure 18. Dust Cap MS3180 (Sheet 2 of 2)
Figure 19. Dust Cap MS3181 (Sheet 1 of 3)
Figure 19. Dust Cap MS3181 (Sheet 2 of 3)
Figure 19. Dust Cap MS3181 (Sheet 3 of 3)
Figure 20. M83723-59-1 Dust Cap (Sheet 1 of 3)
Figure 20. M83723-59-1 Dust Cap (Sheet 2 of 3)
Figure 20. M83723-59-1 Dust Cap (Sheet 3 of 3)
Figure 21. M83723-59-2 Dust Cap (Sheet 1 of 3)
Figure 21. M83723-59-2 Dust Cap (Sheet 2 of 3)
Figure 21. M83723-59-2 Dust Cap (Sheet 3 of 3)
Figure 22. M83723-60-1 Dust Cap (Sheet 1 of 3)
Figure 22. M83723-60-1 Dust Cap (Sheet 2 of 3)
Figure 22. M83723-60-1 Dust Cap (Sheet 3 of 3)
Figure 23. M83723-60-2 Dust Cap (Sheet 1 of 3)
Figure 23. M83723-60-2 Dust Cap (Sheet 2 of 3)
Figure 23. M83723-60-2 Dust Cap (Sheet 3 of 3)
Figure 24. Dust Caps AS90376 (Sheet 1 of 2)
Figure 24. Dust Caps AS90376 (Sheet 2 of 2)
GASKETS FOR FLANGE MOUNT RECEPTACLES
Figure 25. AS51007 Gasket for Mount Receptacles
Figure 26. A-A-52481 Gasket for Mount Receptacles
Figure 27. Mounting Nut MS3186 (Sheet 1 of 7)
Figure 27. Mounting Nut MS3186 (Sheet 2 of 7)
Figure 27. Mounting Nut MS3186 (Sheet 3 of 7)
Figure 27. Mounting Nut MS3186 (Sheet 4 of 7)
Figure 27. Mounting Nut MS3186 (Sheet 5 of 7)
Figure 27. Mounting Nut MS3186 (Sheet 6 of 7)
Figure 27. Mounting Nut MS3186 (Sheet 7 of 7)
ALPHABETICAL INDEX
SPECIFICATION UPDATES (ASSIST SEARCH).
Reference Material
GROMMET SEALING PLUGS
Figure 1. MIL-DTL-5015 Typical Connectors
Closed-Entry Socket Contacts
Figure 2. MIL-DTL-5015 Series Part Number Breakdown (Sheet 1 of 3)
Figure 2. MIL-DTL-5015 Series Part Number Breakdown (Sheet 2 of 3)
Figure 2. MIL-DTL-5015 Series Part Number Breakdown (Sheet 3 of 3)
Figure 3. MIL-DTL-5015 Alternate Positions
Figure 4. Design Features Front Release Contacts
Figure 5. Design Features Crimp Rear Release Contacts
THERMOCOUPLE CONTACTS
Table 1. MIL-DTL-5015 Insert Arrangement (Sheet 1 of 5)
Table 1. MIL-DTL-5015 Insert Arrangement (Sheet 2 of 5)
Table 1. MIL-DTL-5015 Insert Arrangement (Sheet 3 of 5)
Table 1. MIL-DTL-5015 Insert Arrangement (Sheet 4 of 5)
Table 1. MIL-DTL-5015 Insert Arrangement (Sheet 5 of 5)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 1 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 2 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 3 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 4 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 5 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 6 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 7 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 8 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 9 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 10 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 11 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 12 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 13 of 15)
Figure 6. MIL-DTL-5015 Insert Configuration (Sheet 14 of 15)
Figure 8. Basic Identification Number and Color Bands
Table 3. MIL-DTL-5015 Crimp Rear Release Power Contact Application
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 1 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 2 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 3 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 4 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 5 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 6 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 7 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 8 of 9)
Table 4. MIL-DTL-5015 Thermocouple Contact Application ( Sheet 9 of 9)
Table 5. MIL-DTL-5015 Crimp Front Release Power Contact Tooling
Figure 10. Inserting Contact into Insertion Tool
Figure 12. Contact and Sealing Plug Insertion
Figure 14. Inserting Wire into Removal Tool
Figure 17. Removing Contact from Connector
Figure 19. Extracting Contact from Connector
Figure 20. Typical Connector Dimensions
Figure 21. Unlocking Contact Retention Mechanism of Broken Wire Contact
CONNECTOR ACCESSORIES - MIL-DTL-5015 SERIES
CONNECTOR ACCESSORIES
Table 1. MIL-DTL-5015 Accessory Cross-Reference (Sheet 1of 2)
Table 1. MIL-DTL-5015 Accessory Cross-Reference (Sheet 2 of 2)
Figure 1. Adapter Tool
Table 2. MIL-DTL-5015 Adapter Tools
Figure 3. Strap Wrench Setup and Adjustment
Figure 5. Tightening Position of Wrench
CONNECTOR ACCESSORIES, SOLDER CONTACT TYPE.
Figure 6. Cable Clamps - Strain Reliefs M85049/1-20B (Sheet 1 of 2)
Figure 6. Cable Clamps - Strain Reliefs M85049/1-20B (Sheet 2 of 2)
Figure 7. Cable Clamps - Strain Reliefs M85049/1-20C (Sheet 1 of 2)
Figure 7. Cable Clamps - Strain Reliefs M85049/1-20C (Sheet 2 of 2)
Figure 8. Cable Clamps - Strain Reliefs M85049/41 (Sheet 1 of 3)
Figure 8. Cable Clamps - Strain Reliefs M85049/41 (Sheet 2 of 3)
Figure 8. Cable Clamps - Strain Reliefs M85049/41 (Sheet 3 of 3)
Figure 9. Cable Clamps - Strain Reliefs M85049/42 (Sheet 1 of 2)
Figure 9. Cable Clamps - Strain Reliefs M85049/42 (Sheet 2 of 2)
Figure 10. Bonding Rings
Figure 11. Mounting Plate, Heavy Duty (Sheet 1 of 4)
Figure 11. Mounting Plate, Heavy Duty (Sheet 2 of 4)
Figure 11. Mounting Plate, Heavy Duty (Sheet 3 of 4)
Figure 11. Mounting Plate, Heavy Duty (Sheet 4 of 4)
Figure 12. Mounting Plate, Medium Duty (Sheet 1 of 4)
Figure 12. Mounting Plate, Medium Duty (Sheet 2 of 4)
Figure 12. Mounting Plate, Medium Duty (Sheet 3 of 4)
Figure 12. Mounting Plate, Medium Duty (Sheet 4 of 4)
Figure 13. Mounting Plate, Light Duty (Sheet 1 of 3)
Figure 13. Mounting Plate, Light Duty (Sheet 2 of 3)
Figure 13. Mounting Plate, Light Duty (Sheet 3 of 3)
CONNECTOR ACCESSORIES CRIMP RELEASE CONTACTS
Figure 14. Grommet Nut (Sheet 1 of 2)
Figure 14. Grommet Nut (Sheet 2 of 2)
Figure 15. Strain Relief 45 Degree M85049/43 (Sheet 1 of 4)
Figure 15. Strain Relief 45 Degree M85049/43 (Sheet 2 of 4)
Figure 15. Strain Relief 45 Degree M85049/43 (Sheet 3 of 4)
Figure 15. Strain Relief 45 Degree M85049/43 (Sheet 4 of 4)
Figure 16. Strain Relief 90 Degree M85049/51 (Sheet 1 of 4)
Figure 16. Strain Relief 90 Degree M85049/51 (Sheet 2 of 4)
Figure 16. Strain Relief 90 Degree M85049/51 (Sheet 3 of 4)
Figure 16. Strain Relief 90 Degree M85049/51 (Sheet 4 of 4)
Figure 17. Strain Relief Straight M85049/52 (Sheet 1 of 4)
Figure 17. Strain Relief Straight M85049/52 (Sheet 2 of 4)
Figure 17. Strain Relief Straight M85049/52 (Sheet 3 of 4)
Figure 17. Strain Relief Straight M85049/52 (Sheet 4 of 4)
Figure 18. Strain Relief Straight Arm M85049/53 (Sheet 1 of 2)
Figure 18. Strain Relief Straight Arm M85049/53 (Sheet 2 of 2)
Figure 19. Strain Relief Straight with 45 Degree Arm M85049/54 (Sheet 1 of 2)
Figure 19. Strain Relief Straight with 45 Degree Arm M85049/54 (Sheet 2 of 2)
Figure 20. Strain Relief Straight with 90 Degree Arm M85049/55 (Sheet 1 of 3)
Figure 20. Strain Relief Straight with 90 Degree Arm M85049/55 (Sheet 2 of 3)
Figure 20. Strain Relief Straight with 90 Degree Arm M85049/55 (Sheet 3 of 3)
Figure 21. Shrink Boots and Adapters (Sheet 1 of 4)
Figure 21. Shrink Boots and Adapters (Sheet 2 of 4)
Figure 21. Shrink Boots and Adapters (Sheet 3 of 4)
Figure 21. Shrink Boots and Adapters (Sheet 4 of 4)
Figure 22. Typical Environmental Backshells
Figure 23. Environmental Backshells M85049/7 (1 of 9)
Figure 23. Environmental Backshells M85049/7 (2 of 9)
Figure 23. Environmental Backshells M85049/7 (3 of 9)
Figure 23. Environmental Backshells M85049/7 (4 of 9)
Figure 23. Environmental Backshells M85049/7 (5 of 9)
Figure 23. Environmental Backshells M85049/7 (6 of 9)
Figure 23. Environmental Backshells M85049/7 (7 of 9)
Figure 23. Environmental Backshells M85049/7 (8 of 9)
Figure 23. Environmental Backshells M85049/7 (9 of 9)
Figure 24. Environmental Backshells M85049/9 (1 of 10)
Figure 24. Environmental Backshells M85049/9 (2 of 10)
Figure 24. Environmental Backshells M85049/9 (3 of 10)
Figure 24. Environmental Backshells M85049/9 (4 of 10)
Figure 24. Environmental Backshells M85049/9 (5 of 10)
Figure 24. Environmental Backshells M85049/9 (6 of 10)
Figure 24. Environmental Backshells M85049/9 (7 of 10)
Figure 24. Environmental Backshells M85049/9 (8 of 10)
Figure 24. Environmental Backshells M85049/9 (9 of 10)
Figure 24. Environmental Backshells M85049/9 (10 of 10)
Figure 25. Environmental Backshells M85049/11 (1 of 10)
Figure 25. Environmental Backshells M85049/11 (2 of 10)
Figure 25. Environmental Backshells M85049/11 (3 of 10)
Figure 25. Environmental Backshells M85049/11 (4 of 10)
Figure 25. Environmental Backshells M85049/11 (5 of 10)
Figure 25. Environmental Backshells M85049/11 (6 of 10)
Figure 25. Environmental Backshells M85049/11 (7 of 10)
Figure 25. Environmental Backshells M85049/11 (8 of 10)
Figure 25. Environmental Backshells M85049/11 (9 of 10)
Figure 25. Environmental Backshells M85049/11 (10 of 10)
Figure 26. EMI-RFI Grounding Terminators MS21981 and MS21980 (Sheet 1 of 4)
Figure 26. EMI-RFI Grounding Terminators MS21981 and MS21980 (Sheet 2 of 4)
Figure 26. EMI-RFI Grounding Terminators MS21981 and MS21980 (Sheet 3 of 4)
Figure 26. EMI-RFI Grounding Terminators MS21981 and MS21980 (Sheet 4 of 4)
Figure 27. EMI-RFI Grounding Termination AS18121 (Sheet 1 of 2)
Figure 27. EMI-RFI Grounding Termination AS18121 (Sheet 2 of 2)
Figure 28. Typical Non-Environmental EMI-RFI Backshell
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 1 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 2 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 3 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 4 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 5 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 6 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 7 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 8 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 9 of 10)
Figure 29. Non-Environmental EMI-RFI Backshell AS85049/23 (Sheet 10 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 1 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 2 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 3 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 4 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 5 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 6 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 7 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 8 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 9 of 10)
Figure 30. Non-Environmental EMI-RFI Backshell AS85049/24 (Sheet 10 of 10)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 1 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 2 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 3 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 4 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 5 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 6 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 7 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 8 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 9 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 10 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 11 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 12 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 13 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 14 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 15 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 16 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 17 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 18 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 19 of 20)
Figure 31. Non-Environmental EMI-RFI Backshell AS85049/25 (Sheet 20 of 20)
Figure 32. Non-Environmental EMI-RFI Backshell AS85049/26-1
Figure 33. Non-Environmental EMI-RFI Backshell AS85049/26-2 (Sheet 1 of 2)
Figure 33. Non-Environmental EMI-RFI Backshell AS85049/26-2 (Sheet 2 of 2)
Figure 34. Typical Environmental EMI-RFI Backshell
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 1 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 2 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 3 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 4 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 5 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 6 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 7 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 8 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 9 of 10)
Figure 35. Environmental EMI-RFI Backshell AS85049/6 (Sheet 10 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 1 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 2 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 3 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 4 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 5 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 6 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 7 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 8 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 9 of 10)
Figure 36. Environmental EMI-RFI Backshell AS85049/8 (Sheet 10 of 10)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 1 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 2 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 3 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 4 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 5 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 6 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 7 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 8 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 9 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 10 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 11 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 12 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 13 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 14 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 15 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 16 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 17 of 18)
Figure 37. Environmental EMI-RFI Backshell AS85049/10 (Sheet 18 of 18)
Figure 38. Conduit Fittings (Sheet 1 of 10)
Figure 38. Conduit Fittings (Sheet 2 of 10)
Figure 38. Conduit Fittings (Sheet 3 of 10)
Figure 38. Conduit Fittings (Sheet 4 of 10)
Figure 38. Conduit Fittings (Sheet 5 of 10)
Figure 38. Conduit Fittings (Sheet 6 of 10)
Figure 38. Conduit Fittings (Sheet 7 of 10)
Figure 38. Conduit Fittings (Sheet 8 of 10)
Figure 38. Conduit Fittings (Sheet 9 of 10)
Figure 38. Conduit Fittings (Sheet 10 of 10)
Figure 39. Dummy Receptacles (Sheet 1 of 2)
Figure 39. Dummy Receptacles (Sheet 2 of 2)
Figure 40. Dust Caps (Sheet 1 of 3)
Figure 40. Dust Caps (Sheet 2 of 3)
Figure 40. Dust Caps (Sheet 3 of 3)
Figure 41. Gaskets for Mount Receptacles
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 1 of 7)
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 2 of 7)
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 3 of 7)
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 4 of 7)
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 5 of 7)
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 6 of 7)
Figure 42. Mounting Nut for Jam Nut Receptacles MS3186 (Sheet 7 of 7)
Figure 43. Rubber Bushings (Sheet 1 of 3)
Figure 43. Rubber Bushings (Sheet 2 of 3)
Figure 43. Rubber Bushings (Sheet 3 of 3)
Figure 44. Sealing Plugs
CONNECTOR ACCESSORIES. DJ CLASS CONNECTORS
Figure 45. Receptacle - Straight Adapter Assembly MS3400DJ (Sheet 1 of 3)
Figure 45. Receptacle - Straight Adapter Assembly MS3400DJ (Sheet 2 of 3)
Figure 45. Receptacle - Straight Adapter Assembly MS3400DJ (Sheet 3 of 3)
Figure 46. Receptacle - Straight Adapter Assembly MS3401DJ (Sheet 1 of 3)
Figure 46. Receptacle - Straight Adapter Assembly MS3401DJ (Sheet 2 of 3)
Figure 46. Receptacle - Straight Adapter Assembly MS3401DJ (Sheet 3 of 3)
Figure 47. Plug - Straight Adapter Assembly MS3406DJ (Sheet 1 of 3)
Figure 47. Plug - Straight Adapter Assembly MS3406DJ (Sheet 2 of 3)
Figure 47. Plug - Straight Adapter Assembly MS3406DJ (Sheet 3 of 3)
Figure 48. Plug - 90 Degrees Adapter Assembly MS3408DJ (Sheet 1 of 3)
Figure 48. Plug - 90 Degrees Adapter Assembly MS3408DJ (Sheet 2 of 3)
Figure 48. Plug - 90 Degrees Adapter Assembly MS3408DJ (Sheet 3 of 3)
Figure 49. Plug - 45 Degrees Adapter Assembly MS3409DJ (Sheet 1 of 3)
Figure 49. Plug - 45 Degrees Adapter Assembly MS3409DJ (Sheet 2 of 3)
Figure 49. Plug - 45 Degrees Adapter Assembly MS3409DJ (Sheet 3 of 3)
ALPHABETICAL INDEX
CONNECTORS MIL-C-26482 SERIES 1 AND 2
CONNECTORS MIL-C-26482 SERIES 1 AND 2 - Continued
CONNECTORS MIL-C-26482 SERIES 1 AND 2 - Continued
Figure 1. MIL-C-26482 Series 1 Typical Connector
Figure 2. MIL-C-26482 Series 1 Part Number Breakdown (Solder Type)
Figure 3. MIL-C-26482 Series 1 Part Number Breakdown (Crimp Type)
Figure 4. MIL-C-26482 Series 1 Design Features
Figure 5. MIL-C-26482 Series 1 and 2 Alternate Key Positions
Table 1. MIL-C-26482 Insert Arrangement (Sheet 1 of 5)
Table 1. MIL-C-26482 Insert Arrangement (Sheet 2 of 5)
Table 1. MIL-C-26482 Insert Arrangement (Sheet 3 of 5)
Table 1. MIL-C-26482 Insert Arrangement (Sheet 4 of 5)
Table 1. MIL-C-26482 Insert Arrangement (Sheet 5 of 5)
Figure 6. MIL-C-26482 Series 1 an 2 Insert Configuration (Sheet 1 of 5)
Figure 6. MIL-C-26482 Series 1 an 2 Insert Configuration (Sheet 2 of 5)
Figure 6. MIL-C-26482 Series 1 an 2 Insert Configuration (Sheet 3 of 5)
Figure 6. MIL-C-26482 Series 1 an 2 Insert Configuration (Sheet 4 of 5)
Figure 6. MIL-C-26482 Series 1 an 2 Insert Configuration (Sheet 5 of 5)
Figure 8. Basic Identification Number and Color Bands
Table 2. MIL-C-26482 Series 1 Power, Thermocouple and Shielded Contact Application
Table 3. MIL-C-26482 Series 1 Power and Shielded Contact Tooling
Figure 9. MIL-C-26482 Series 2 Typical Connector
Figure 10. MIL-C-26482 Series 2 Part Number Breakdown
Figure 11. MIL-C-26482 Series 2 Design Features
Figure 12. M39029/4 Part Number Breakdown
Table 4. MIL-C-26482 Series 2 Power, Thermocouple and Shielded Contact Application
Table 5. MIL-C-26482 Series 2 Power, Thermocouple and Shielded Contact Tooling
Figure 15. Inserting Contact into Insertion Tool
Figure 16. Removing Contact from Connector
Figure 17. Contact and Sealing Plug Insertion
Figure 21. Removing Contact from Connector
Figure 24. Extracting Contact from Connector
Figure 25. Typical Connector Dimensions
Figure 26. Unlocking Contact Retention Mechanism of Broken Wire Contact
CONNECTOR ACCESSORIES MIL-C-26482 SERIES 1 AND 2
CONNECTOR ACCESSORIES MIL-C-26482 SERIES 1 AND 2 - Continued
Figure 1. Adapter Tool (BT264R)
Figure 2. Adapter Tool Accessories
Figure 3. Strap Wrench Setup and Adjustment
Figure 5. Tightening Position of Wrench
Figure 6. Shrink Boots and Adapters - 90 Degree AS3117 (Sheet 1 of 2)
Figure 6. Shrink Boots and Adapters - 90 Degree AS3117 (Sheet 2 of 2)
Figure 7. Shrink Boot Adapter M85049/60 (Sheet 1 of 4)
Figure 7. Shrink Boot Adapter M85049/60 (Sheet 2 of 4)
Figure 7. Shrink Boot Adapter M85049/60 (Sheet 3 of 4)
Figure 7. Shrink Boot Adapter M85049/60 (Sheet 4 of 4)
Figure 8. Shrink Boots and Adapters Straight AS3109 (Sheet 1 of 2)
Figure 8. Shrink Boots and Adapters Straight AS3109 (Sheet 2 of 2)
EMI/RFI GROUNDING TERMINATORS
Figure 9. EMI-RFI Grounding Terminator Installation (Sheet 1 of 2)
Figure 9. EMI-RFI Grounding Terminator Installation (Sheet 2 of 2)
Figure 10. Non-Environmental Backshell M85049/34 (Sheet 1 of 2)
Figure 10. Non-Environmental Backshell M85049/34 (Sheet 2 of 2)
Figure 11. Typical Environmental EMI-RFI Backshell
Figure 12. Dummy Receptacle MS3115 (Sheet 1 of 2)
Figure 12. Dummy Receptacle MS3115 (Sheet 2 of 2)
Figure 13. Protective Cap MS3180 (Sheet 1 of 2)
Figure 13. Protective Cap MS3180 (Sheet 2 of 2)
Figure 14. Protective Cap MS3181 (Sheet 1 of 3)
Figure 14. Protective Cap MS3181 (Sheet 2 of 3)
Figure 14. Protective Cap MS3181 (Sheet 3 of 3)
Figure 15. Dust Caps AS90376 (Sheet 1 of 2)
Figure 15. Dust Caps AS90376 (Sheet 2 of 2)
Figure 16. Gasket for Flange Mount Receptacle 229401
Figure 17. Sealing Plugs
Figure 18. Potting Boot MS3185
INSTALLATION PRACTICES - CONNECTORS MIL-DTL-26500
SPECIFICATION UPDATES (ASSIST SEARCH).
Alphabetical Index
GROMMET SEALING PLUGS
Figure 1. MIL-DTL-26500 Typical Connector
Figure 2. MIL-DTL-26500 Part Number Breakdown
Figure 3. Design Features
Figure 4. MIL-DTL-26500 Keying Positions
Table 1. MIL-DTL-26500 Insert Arrangements
Figure 5. MIL-DTL-26500 Insert Configuration (Sheet 1 of 3)
Figure 5. MIL-DTL-26500 Insert Configuration (Sheet 2 of 3)
Figure 5. MIL-DTL-26500 Insert Configuration (Sheet 3 of 3)
Figure 7. Basic Identification Number and Color Bands
WIRE DIAMETER BUILD-UP
Figure 9. Inserting Contact into Insertion Tool
CONNECTOR REMOVAL AND INSTALLATION
CONNECTOR ACCESSORIES MIL-DTL-26500
Figure 1. Adaptor Tool
Table 1. MIL-C-26500 Adaptor Tools
Figure 3. Cable Clamp-Strain Relief MS27291 (Sheet 1 of 3)
Figure 3. Cable Clamp-Strain Relief MS27291 (Sheet 2 of 3)
Figure 3. Cable Clamp-Strain Relief MS27291 (Sheet 3 of 3)
Figure 4. Cable Clamp-Strain Relief MS27558 (Sheet 1 of 2)
Figure 4. Cable Clamp-Strain Relief MS27558 (Sheet 2 of 2)
Figure 5. Cable Clamp-Strain Relief MS27559 (Sheet 1 of 2)
Figure 5. Cable Clamp-Strain Relief MS27559 (Sheet 2 of 2)
Figure 6. Cable Clamp-Strain Relief MS27657 (Sheet 1 of 2)
Figure 6. Cable Clamp-Strain Relief MS27657 (Sheet 2 of 2)
Figure 7. Cable Clamp-Strain Relief MS27658
Figure 8. Cable Clamp-Strain Relief MS27659
Figure 9. Saddle Clamp Removal and Installation
Figure 10. Strap Wrench Setup and Adjustment
Figure 12. Tightening Position of Wrench
Figure 13. EMI RFI Grounding Ternimator Installation (Sheet 1 of 2)
Figure 13. EMI RFI Grounding Ternimator Installation (Sheet 2 of 2)
MOUNTING NUT FOR JAM NUT RECEPTACLES
MOUNTING NUT FOR JAM NUT RECEPTACLES
Figure 15. Rubber Bushing MS27290
CONNECTORS MIL-C-81703 SERIES 1, 2 AND 3
SPECIFICATION UPDATES (ASSIST SEARCH).
CONNECTORS - MIL-C-81703 SERIES 1, 2, AND 3
Alphabetical Index
INSERT ARRANGEMENT
Table 1. MIL-C-81703 Insert Arrangements
Figure 1. MIL-C-81703 Insert Configurations (Sheet 1 of 4)
Figure 1. MIL-C-81703 Insert Configurations (Sheet 2 of 4)
Figure 1. MIL-C-81703 Insert Configurations (Sheet 3 of 4)
Figure 1. MIL-C-81703 Insert Configurations (Sheet 4 of 4)
Figure 2. MIL-C-81703 Series I Typical Connector
Figure 3. MIL-C-81703 Series 1 Part Number Breakdown
Figure 4. MIL-C-81703 Alternate Positions
Figure 5. MIL-C-81703 Series 2 Typical Connector
Figure 6. MIL-C-81703 Series 2 Part Number Breakdown
Figure 7. M39029 Part Number Breakdown
Figure 8. Basic Identification Number and Color Bands
Figure 9. MIL-C-81703 Series 3 Typical Connector
Figure 10. MIL-C-81703 Series 3 Connector Part Number Breakdown
Figure 13. Basic Identification Number and Color Bands
Table 5. MIL-C-81703 Series 3 Thermocouple Contact Application
CONNECTOR BUILD-UP SERIES 2 AND 3.
Figure 15. Inserting Contact Into Insertion Tool
Figure 17. Inserting Sealing Plug Into Contact Cavity
Figure 20. Removal Tool on Wire
Figure 21. Unlocking Contact Mechanism
Figure 24. Unlocking Contact Retention Mechanism With Unwired Removal Tool
Figure 26. Typical Connector Dimensions
CONNECTOR REMOVAL AND INSTALLATION
CONNECTOR ACCESSORIES - MIL-C-81703 SERIES 1, 2, AND 3
BACKSHELLS
Figure 1. Adaptor Tool
Figure 2. Adaptor Tool Accessories
Figure 3. Strap Wrench setup and Adjustment
Figure 5. Tightening Position of Wrench
Figure 6. Grounding Terminator
Figure 7. EMI-RFI Grounding Terminator Installation (Sheet 1 of 2)
Figure 7. EMI-RFI Grounding Terminator Installation (Sheet 2 of 2)
Figure 8. Typical Environmental Backshell Assembly
Figure 9. Typical Non-Environmental, EMI-RFI Backshell Assembly
Figure 10. Typical Environmental, EMI-RFI Backshell Assembly
MOUNTING NUT FOR JAM NUT RECEPTACLES
Figure 11. Mount Nut AN3066
Figure 12. Dummy Receptacle MS3135
Figure 13. Dust Cap MS3182
Figure 14. Dust Cap MS3183
INSTALLATION PRACTICES - CONNECTORS NAS1599
SPECIFICATION UPDATES (ASSIST SEARCH).
Reference Material
INTRODUCTION
NAS1599 THREADED COUPLED CONNECTOR.
Figure 2. NAS1599 Threaded Coupled Part Number Breakdown
Figure 3. NAS1599 Threaded Coupled Alternate Positions
Table 2. Threaded Coupled Insert Arrangements
Figure 4. NAS1599 Threaded Coupled Insert Configuration
Table 3. Threaded Coupled or Bayonet Power Contact Application
Figure 6. NAS1599 Bayonet Coupled Typical Connector
Figure 7. NAS1599 Bayonet Coupled Part Number Breakdown
Table 5. Bayonet Coupled Insert Arrangements
Figure 9. Bayonet Coupled Insert Configuration
CONNECTOR BUILD-UP.
Figure 10. Inserting Contact Into Insertion Tool
Figure 13. Removing Contact from Connector
Figure 16. Unlocking Contact With Unwired Contact Removal Tool
Figure 18. Typical Connector Dimensions
CONNECTOR BUILD-UP, SOLDER CONTACTS
CONNECTOR ACCESSORIES - NAS1599
NAS1592 CONNECTOR ACCESSORIES.
Figure 1. Adaptor Tool
Figure 3. Starp Wrench setup and Adjustment
Figure 4. Loosening Position of Wrench
SHRINK BOOTS AND ADAPTERS
Figure 6. M83723/15 Grommet Nut Part Number Breakdown
Figure 7. NAS1665 and NAS1695 Grommet Nut Part Number Breakdown
Figure 8. M83723/15A Strain Relief Part Number Breakdown
Figure 9. NAS1666 and NAS1696 Straight Strain Relief Part Number Breakdown
Figure 10 .M83723/16 Shrink Boot Adapter Part Number Breakdown (Sheet 1 of 4)
Figure 10 .M83723/16 Shrink Boot Adapter Part Number Breakdown (Sheet 2 of 4)
Figure 10 .M83723/16 Shrink Boot Adapter Part Number Breakdown (Sheet 3 of 4)
Figure 10 .M83723/16 Shrink Boot Adapter Part Number Breakdown (Sheet 4 of 4)
Figure 11. Non-Enviromental EMI-RFI Typical Backshell
Figure 12. NAS1698 Straight Shield Termination Non-Enviroment
Figure 13. NAS1668 Sealing Plug Part Number Breakdown
RF CONNECTORS MIL-PRF-39012
QUALIFIED PRODUCTS LIST (QPL).
Alphabetical Index
Support Equipment Required
Figure 1. MIL-PRF-39012 RF Connector Part Number Breakdown
SERIES N CONNECTORS
Table 1. Superseded Part Number Cross-Reference (Sheet 1 of 3)
Table 1. Superseded Part Number Cross-Reference (Sheet 2 of 3)
Table 1. Superseded Part Number Cross-Reference (Sheet 3 of 3)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 1 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 2 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 3 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 4 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 5 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 6 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 7 of 8)
Table 2. Invalid to Valid M39012 Cross Reference (Sheet 8 of 8)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 1 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 2 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 3 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 4 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 5 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 6 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 7 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 8 of 9)
Table 3. M39012 Category B (Not Procurable) to M39012 (Procurable) Cross Reference (Sheet 9 of 9)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 1 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 2 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 3 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 4 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 5 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 6 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 7 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 8 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 9 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 10 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 11 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 12 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 13 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 14 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 15 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 16 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 17 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 18 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 19 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 20 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 21 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 22 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 23 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 24 of 25)
Table 4. MIL-PRF-39012 Connector to MIL-C-17 Cable Cross Reference (Sheet 25 of 25)
Table 5. MIL-PRF-39012 Connector Cross Reference (Sheet 1 of 2)
Table 5. MIL-PRF-39012 Connector Cross Reference (Sheet 2 of 2)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 1 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 2 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 3 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 4 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 5 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 6 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 7 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 8 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 9 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 10 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 11 of 12)
Figure 5. MIL-PRF-39012 Coaxial Connector Series (Sheet 12 of 12)
RF CONNECTOR BUILD-UP.
Table 6. M39012 Connector Crimping Information (Sheet 1 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 2 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 3 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 4 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 5 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 6 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 7 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 8 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 9 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 10 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 11 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 12 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 13 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 14 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 15 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 16 of 17)
Table 6. M39012 Connector Crimping Information (Sheet 17 of 17)
Figure 6. Series BNC Connector Build-Up (Sheet 1 of 5)
Figure 6. Series BNC Connector Build-Up (Sheet 2 of 5)
Figure 6. Series BNC Connector Build-Up (Sheet 3 of 5)
Figure 6. Series BNC Connector Build-Up (Sheet 4 of 5)
Figure 6. Series BNC Connector Build-Up (Sheet 5 of 5)
Figure 7. Series C Connector Build-Up (Sheet 1 of 2)
Figure 7. Series C Connector Build-Up (Sheet 2 of 2)
Figure 8. Series N Connector Build-Up (Sheet 1 of 3)
Figure 8. Series N Connector Build-Up (Sheet 2 of 3)
Figure 8. Series N Connector Build-Up (Sheet 3 of 3)
Figure 9. Series QL and QM Connector Build-Up (Sheet 1 of 6)
Figure 9. Series QL and QM Connector Build-Up (Sheet 2 of 6)
Figure 9. Series QL and QM Connector Build-Up (Sheet 3 of 6)
Figure 9. Series QL and QM Connector Build-Up (Sheet 4 of 6)
Figure 9. Series QL and QM Connector Build-Up (Sheet 5 of 6)
Figure 9. Series QL and QM Connector Build-Up (Sheet 6 of 6)
Figure 10. Series SC Connector Build-Up (Sheet 1 of 7)
Figure 10. Series SC Connector Build-Up (Sheet 2 of 7)
Figure 10. Series SC Connector Build-Up (Sheet 3 of 7)
Figure 10. Series SC Connector Build-Up (Sheet 4 of 7)
Figure 10. Series SC Connector Build-Up (Sheet 5 of 7)
Figure 10. Series SC Connector Build-Up (Sheet 6 of 7)
Figure 10. Series SC Connector Build-Up (Sheet 7 of 7)
Figure 11. Series SMA Connector Build-Up (Sheet 1 of 4)
Figure 11. Series SMA Connector Build-Up (Sheet 2 of 4)
Figure 11. Series SMA Connector Build-Up (Sheet 3 of 4)
Figure 11. Series SMA Connector Build-Up (Sheet 4 of 4)
Figure 12. Series SMB Connector Build-Up (Sheet 1 of 3)
Figure 12. Series SMB Connector Build-Up (Sheet 2 of 3)
Figure 12. Series SMB Connector Build-Up (Sheet 3 of 3)
Figure 13. Series SMC Connector Build-Up (Sheet 1 of 2)
Figure 13. Series SMC Connector Build-Up (Sheet 2 of 2)
Figure 14. Series TNC Connector Build-Up (Sheet 1 of 4)
Figure 14. Series TNC Connector Build-Up (Sheet 2 of 4)
Figure 14. Series TNC Connector Build-Up (Sheet 3 of 4)
Figure 14. Series TNC Connector Build-Up (Sheet 4 of 4)
Figure 15. Moisture Proofing

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