NAVAIR 01-1A-505-2
005 02
TO 00-25-255-1
Page 2
TM 1-1500-323-24-2
Insert Configuration ............................................................................................................................................................. 21
Lubrication ........................................................................................................................................................................... 29
Master Key Position ............................................................................................................................................................. 21
Military Designation/Shell Style ........................................................................................................................................... 21
Part Number Definition ........................................................................................................................................................ 21
Polarization .......................................................................................................................................................................... 29
Safety Design ....................................................................................................................................................................... 29
Screw Threads ...................................................................................................................................................................... 29
Shell Size ............................................................................................................................................................................. 21
Wire Sizes to be Used With Contacts ................................................................................................................................... 29
Tools and MIL-DTL-22992 Connector Maintenance ................................................................................................................... 30
Backshell Removal and Installation ...................................................................................................................................... 30
Broken Wire Contact Removal ............................................................................................................................................. 33
Connector Build-Up ............................................................................................................................................................. 30
Connector Build-Up (Solder Contacts) ................................................................................................................................. 34
Connector Cleaning and Preservation ................................................................................................................................... 34
Connector Removal and Installation ..................................................................................................................................... 34
Connector Sealing ................................................................................................................................................................ 32
Contact Crimping ................................................................................................................................................................. 30
Contact Insertion .................................................................................................................................................................. 32
Moisture Barrier ................................................................................................................................................................... 32
Sealing Plugs ........................................................................................................................................................................ 32
Tooling ................................................................................................................................................................................. 30
Unwired Contact Removal ................................................................................................................................................... 33
Wire Diameter Build-Up ...................................................................................................................................................... 30
Wire Stripping ...................................................................................................................................................................... 30
Wired Contact Removal ....................................................................................................................................................... 32
Record of Applicable Technical Directives
None
Support Equipment Required
M81969/27-03
Tool, Removal
M81969/27-02
Tool, Removal
Part No./
Nomenclature
M81969/27-01
Tool, Removal
Type Designation
----
Bottle, Nitrogen
----
Heat Sink
HT-900B
Heat Gun
----
Iron, Soldering
M22520/23-01
Tool, Crimp, Frame
----
Pliers, Connector
M22520/23-03
Positioner
M22520/23-04
Positioner
Materials Required
M22520/23-05
Positioner
M22520/23-06
Positioner
Specification/
Nomenclature
M22520/23-07
Positioner
Part No.
400-B-1
Tool, Crimp, Large Contact
(2/0 and 4/0)
TT-I-735
Alcohol, Isopropyl
M22520/23-10
Locator
H-B-643
Brush, Acid Swabbing
M22520/23-12
Locator
J-STD-004, J-STD-005
M22520/23-14
Locator
and J-STD-006
M22520/23-16
Locator
MIL-PRF-23827
Lubricant
M22520/23-15
Locator
SAE-AMS-DTL-23053
Sleeving, Insulating, Heat-
M81969/27-06
Tool, Removal
Shrinkable
M81969/27-05
Tool, Removal
Sn60WRMAP3
(or equivalent)
