TM-1-4920-435-13-P Sheet Metal Shop P/N SC492099-A68 Manual

Chapter 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION FOR SHEET METAL SHOP
GENERAL INFORMATION - TM-1-4920-435-13-P0015
LIST OF ABBREVIATIONS/ACRONYMS - TM-1-4920-435-13-P0016
QUALITY OF MATERIAL - TM-1-4920-435-13-P0017
SAFETY, CARE, AND HANDLING - TM-1-4920-435-13-P0018
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT - TM-1-4920-435-13-P0019
EQUIPMENT DESCRIPTION AND DATA - TM-1-4920-435-13-P0021
Figure 2. Transport Mode Component View. - TM-1-4920-435-13-P0022
Figure 3. Operational Mode Component View. - TM-1-4920-435-13-P0023
EQUIPMENT DATA - TM-1-4920-435-13-P0024
THEORY OF OPERATION - TM-1-4920-435-13-P0025
Chapter 2 OPERATOR INSTRUCTIONS FOR SHEET METAL SHOP
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - TM-1-4920-435-13-P0029
SHELTER OPENING SEQUENCE - TM-1-4920-435-13-P0031
INITIAL LEVELING - TM-1-4920-435-13-P0032
SHELTER EXPANSION - TM-1-4920-435-13-P0033
SHELTER EXPANSION cont'd - TM-1-4920-435-13-P0034
SHELTER EXPANSION cont'd - TM-1-4920-435-13-P0035
POSITIONING HINGED SIDEWALL - TM-1-4920-435-13-P0036
POSITIONING HINGED JACKS FOR LEVELING - TM-1-4920-435-13-P0037
POSITIONING HINGED JACKS FOR LEVELING cont'd - TM-1-4920-435-13-P0038
POSITIONING ROOF AND HINGED END WALLS - TM-1-4920-435-13-P0039
POSITIONING ROOF AND HINGED END WALLS cont'd - TM-1-4920-435-13-P0040
POSITIONING ROOF AND HINGED END WALLS cont'd - TM-1-4920-435-13-P0041
POSITIONING ROOF AND HINGED END WALLS cont'd - TM-1-4920-435-13-P0042
SECURING SHELTER - TM-1-4920-435-13-P0043
INSTALLING CEILING LIGHTS - TM-1-4920-435-13-P0044
INSTALLING CEILING LIGHTS cont'd - TM-1-4920-435-13-P0045
INSTALLING CABLE AND RECEPTACLE ASSEMBLY - TM-1-4920-435-13-P0046
INSTALLING AREA LIGHT - TM-1-4920-435-13-P0047
CONNECTING ELECTRICITY - TM-1-4920-435-13-P0049
EXTERNAL GROUNDING OF SHELTER - TM-1-4920-435-13-P0050
CONNECTING MAIN POWER CABLE - TM-1-4920-435-13-P0051
CONNECTING MAIN POWER CABLE cont'd - TM-1-4920-435-13-P0052
CONNECTING MAIN POWER CABLE cont'd - TM-1-4920-435-13-P0053
CONNECTING MAIN POWER CABLE cont'd - TM-1-4920-435-13-P0054
POSITIONING ECUsiPOSITIONING ECUs
POSITIONING ECUs cont'd - TM-1-4920-435-13-P0056
OPENING ECU FOLD-DOWN PANELS - TM-1-4920-435-13-P0057
OPENING ECU FOLD-DOWN PANELS cont'd - TM-1-4920-435-13-P0058
OPENING ECU FOLD-DOWN PANELS cont'd - TM-1-4920-435-13-P0059
POSITIONING ECUs - TM-1-4920-435-13-P0060
POSITIONING ECUs cont'd - TM-1-4920-435-13-P0061
POSITIONING ECUs cont'd - TM-1-4920-435-13-P0062
CONNECTING POWER TO ECUs cont'd - TM-1-4920-435-13-P0063
POSITIONING SHOP EQUIPMENT - TM-1-4920-435-13-P0065
THROATLESS SHEAR STAND - TM-1-4920-435-13-P0066
CABINET A - TM-1-4920-435-13-P0067
BAND SAW - TM-1-4920-435-13-P0068
CABINET B - TM-1-4920-435-13-P0069
EYEWASH STATION - TM-1-4920-435-13-P0070
EYEWASH STATION cont'd - TM-1-4920-435-13-P0071
CABINET C - TM-1-4920-435-13-P0072
STAKE SUPPORT TABLE - TM-1-4920-435-13-P0073
INSTALLING COUNTERWEIGHTS ON SHEET METAL BRAKE
INSTALLING COMPONENTS ON SHEARING MACHINE
INSTALLING COMPONENTS ON SHEARING MACHINE cont'd - TM-1-4920-435-13-P0076
INSTALLING COMPONENTS ON SHEARING MACHINE cont'd - TM-1-4920-435-13-P0077
SHRINKING/STRETCHING MACHINE
CONNECTING COMPRESSED AIR AND WATER - TM-1-4920-435-13-P0079
WATER SUPPLY - TM-1-4920-435-13-P0080
CHECKING SHELTER LEVEL - TM-1-4920-435-13-P0081
DISCONNECTING COMPRESSED AIR AND WATER - TM-1-4920-435-13-P0083
WATER SUPPLY - TM-1-4920-435-13-P0084
REPOSITIONING SHOP EQUIPMENT - TM-1-4920-435-13-P0085
REMOVING COMPONENTS ON SHEARING MACHINE
REMOVING COMPONENTS ON SHEARING MACHINE cont'd - TM-1-4920-435-13-P0087
REMOVING COMPONENTS ON SHEARING MACHINE cont'd - TM-1-4920-435-13-P0088
REMOVING COUNTERWEIGHT ON SHEET METAL BRAKE
STAKE SUPPORT TABLE - TM-1-4920-435-13-P0090
CABINET C - TM-1-4920-435-13-P0091
EYEWASH STATION - TM-1-4920-435-13-P0092
CABINET B - TM-1-4920-435-13-P0093
BAND SAW - TM-1-4920-435-13-P0094
CABINET A - TM-1-4920-435-13-P0095
THROATLESS SHEAR STAND - TM-1-4920-435-13-P0096
REPOSITIONING ECUs - TM-1-4920-435-13-P0097
REPOSITIONING ECUs - TM-1-4920-435-13-P0098
REPOSITIONING ECUs cont'd - TM-1-4920-435-13-P0099
CLOSING ECU FOLD-DOWN PANEL - TM-1-4920-435-13-P0100
CLOSING ECU FOLD-DOWN PANEL cont'd - TM-1-4920-435-13-P0101
COUNTERBALANCE CABLE RETAINING BLOCK INSTALLATION - TM-1-4920-435-13-P0102
DISCONNECTING ELECTRICITY - TM-1-4920-435-13-P0103
DISCONNECTING ELECTRICITY cont'd - TM-1-4920-435-13-P0104
DISCONNECTING ELECTRICITY cont'd - TM-1-4920-435-13-P0105
DISCONNECTING PDB FROM GENERATOR
REMOVING EXTERNAL GROUND ROD - TM-1-4920-435-13-P0107
SHELTER CLOSING SEQUENCE - TM-1-4920-435-13-P0109
REMOVING CABLE AND RECEPTACLE ASSEMBLY - TM-1-4920-435-13-P0110
REMOVING CEILING LIGHTS FROM HINGED ROOF - TM-1-4920-435-13-P0111
RELEASING SHELTER LATCHES - TM-1-4920-435-13-P0112
RELEASING SHELTER LATCHES cont'd
LOWERING SHELTER ROOF - TM-1-4920-435-13-P0114
LOWERING SHELTER ROOF cont'd - TM-1-4920-435-13-P0115
RAISING HINGED FLOOR - TM-1-4920-435-13-P0116
RAISING HINGED FLOOR cont'd - TM-1-4920-435-13-P0117
LOWERING SHELTER - TM-1-4920-435-13-P0118
SECURING THE SHELTER - TM-1-4920-435-13-P0119
OPERATION UNDER UNUSUAL CONDITIONS - TM-1-4920-435-13-P0121
OPERATION IN HIGH WINDS - TM-1-4920-435-13-P0122
OPERATION IN HIGH WINDS cont'd - TM-1-4920-435-13-P0123
OPERATION IN HIGH WINDS cont'd - TM-1-4920-435-13-P0124
OPERATION DURING BLACKOUT CONDITIONS - TM-1-4920-435-13-P0125
Chapter 3 TROUBLESHOOTING PROCEDURESFOR SHEET METAL SHOP
Chapter 4 MAINTENANCE INSTRUCTIONS FOR SHEET METAL SHOP
SERVICE UPON RECEIPT - TM-1-4920-435-13-P0131
BASIC SHOP EQUIPMENT - TM-1-4920-435-13-P0133
Inspect - TM-1-4920-435-13-P0134
BAYONET NEIL CONCELMAN (BNC) CABLE ASSEMBLY - TM-1-4920-435-13-P0135
Test - TM-1-4920-435-13-P0136
GROUNDING ROD - TM-1-4920-435-13-P0137
Inspect cont'd - TM-1-4920-435-13-P0138
DOOR HASP - TM-1-4920-435-13-P0139
Install - TM-1-4920-435-13-P0140
54 DEGREE ANGLE ADAPTER - TM-1-4920-435-13-P0141
Remove - TM-1-4920-435-13-P0142
Install - TM-1-4920-435-13-P0143
Install cont'd - TM-1-4920-435-13-P0144
60A RECEPTACLE - TM-1-4920-435-13-P0145
Remove - TM-1-4920-435-13-P0146
Install cont'd - TM-1-4920-435-13-P0147
100A CIRCUIT BREAKER - TM-1-4920-435-13-P0148
Test - TM-1-4920-435-13-P0149
Remove - TM-1-4920-435-13-P0150
FIRE EXTINGUISHER BRACKET - TM-1-4920-435-13-P0151
INSPECT - TM-1-4920-435-13-P0152
INSTALL - TM-1-4920-435-13-P0153
ECU LARGE CLOSEOUT PANEL - TM-1-4920-435-13-P0155
ECU ELECTRICAL COMPONENTS - TM-1-4920-435-13-P0157
ECU POWER CABLE ASSEMBLIES cont'd - TM-1-4920-435-13-P0158
Replace - TM-1-4920-435-13-P0159
Replace cont'd - TM-1-4920-435-13-P0160
Cargo End - TM-1-4920-435-13-P0161
BOX CONNECTOR FOR ECU POWER CABLE - TM-1-4920-435-13-P0162
Install - TM-1-4920-435-13-P0163
30A CIRCUIT BREAKER - TM-1-4920-435-13-P0164
Test - TM-1-4920-435-13-P0165
Remove - TM-1-4920-435-13-P0166
SERVICES UTILITY PANEL - TM-1-4920-435-13-P0167
REPLACE - TM-1-4920-435-13-P0168
WATER FEED-THRU CONNECTOR ASSEMBLY - TM-1-4920-435-13-P0169
Remove - TM-1-4920-435-13-P0170
Install - TM-1-4920-435-13-P0171
Install cont'd - TM-1-4920-435-13-P0172
AIR FEED-THRU CONNECTOR ASSEMBLY - TM-1-4920-435-13-P0173
Remove - TM-1-4920-435-13-P0174
Install - TM-1-4920-435-13-P0175
Install cont'd - TM-1-4920-435-13-P0176
WATER/OIL SEPARATOR - TM-1-4920-435-13-P0177
INSPECT - TM-1-4920-435-13-P0178
INSPECT cont'd - TM-1-4920-435-13-P0179
NON-METALLIC HOSE AND FITTINGS - TM-1-4920-435-13-P0180
Remove - TM-1-4920-435-13-P0181
Remove cont'd - TM-1-4920-435-13-P0182
Install - TM-1-4920-435-13-P0183
Install cont'd - TM-1-4920-435-13-P0184
CABINET BRACKETS - TM-1-4920-435-13-P0185
REMOVE - TM-1-4920-435-13-P0186
EQUIPMENT AND BRACKETS - TM-1-4920-435-13-P0187
RETAINING STRAP - TM-1-4920-435-13-P0188
BOX CONNECTOR - TM-1-4920-435-13-P0189
ANVIL/THROATLESS SHEAR STAND
REMOVE - TM-1-4920-435-13-P0191
INSTALL - TM-1-4920-435-13-P0192
STAKE SUPPORT TABLE - TM-1-4920-435-13-P0193
REMOVE - TM-1-4920-435-13-P0194
INSTALL - TM-1-4920-435-13-P0195
SHEARING MACHINE
REMOVE - TM-1-4920-435-13-P0197
REPLACE - TM-1-4920-435-13-P0198
SHEARING MACHINE BRACKET ASSEMBLY
Repair - TM-1-4920-435-13-P0200
SHEAR SUPPORT BAR AND BACK SUPPORT BRACKET
SHEET METAL BRAKE TABLE
REMOVE - TM-1-4920-435-13-P0203
REPAIR - TM-1-4920-435-13-P0204
INSTALL - TM-1-4920-435-13-P0205
SHRINKING/STRETCHING MACHINE BRACKET
REMOVE - TM-1-4920-435-13-P0207
BAND SAW BRACKET
REMOVE - TM-1-4920-435-13-P0209
WALL/FLOOR INSERTS, BOLTS, AND PLUGS - TM-1-4920-435-13-P0211
FLOOR PLUGS - TM-1-4920-435-13-P0212
ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-1-4920-435-13-P0213
Figure 1. Cabinet Bracket, Part No. 17A6X0007 - TM-1-4920-435-13-P0215
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 1 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 2 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 3 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 4 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 5 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 6 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 7 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 8 of 9)
Figure 2. Stake Support Table,Part No. 17A681001. (Sheet 9 of 9)
Figure 3. Shearing Machine Bracket, Part No. 17A681003 (Sheet 1 of 3)
Figure 3. Shearing Machine Bracket, Part No. 17A681003 (Sheet 2 of 3)
Figure 3. Shearing Machine Bracket, Part No. 17A681003 (Sheet 3 of 3)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 1 of 4)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 2 of 4)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 3 of 4)
Figure 4. Metal Brake Countering Bracket, Part No. 17A681008. (Sheet 4 of 4)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 1 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 2 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 3 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 4 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 5 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 6 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 7 of 8)
Figure 5. Sheet Metal Brake Table Assembly, Part No. 17A681011. (Sheet 8 of 8)
Figure 6. Shrinking/Stretching Machine Bracket, Part No. 17A681013. (Sheet 1 of 2)
Figure 6. Shrinking/Stretching Machine Bracket, Part No. 17A681013. (Sheet 2 of 2)
Figure 7. Shear Support Bar and Back Stop Bracket, Part No. 20083266. (Sheet 1 of 3)
Figure 7. Shear Support Bar and Back Stop Bracket, Part No. 20083266. (Sheet 2 of 3)
Figure 7. Shear Support Bar and Back Stop Bracket, Part No. 20083266. (Sheet 3 of 3)
Figure 8. Band Saw Bracket, Part No. 20089719
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 1 of 3)
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 2 of 3)
Figure 9. First Aid Bracket, Part No. 20089721. (Sheet 3 of 3)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 1 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 2 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 3 of 4)
Figure 10. Anvil Stand, Part No. 20089732. (Sheet 4 of 4)
TORQUE LIMITS - TM-1-4920-435-13-P0253
Chapter 5 Supporting Information For Sheet Metal Shop
REFERENCES - TM-1-4920-435-13-P0257
MAINTENANCE ALLOCATION CHART (MAC) - TM-1-4920-435-13-P0259
Aviation Unit Maintenance (AMC) - TM-1-4920-435-13-P0260
Use of the MAC - TM-1-4920-435-13-P0261
Explanation of Entries in the MAC - TM-1-4920-435-13-P0262
Component/Assembly Description - TM-1-4920-435-13-P0263
Explanation of Columns in the Tools and Test Equipment Requirements - TM-1-4920-435-13-P0264
MAINTENANCE ALLOCATION CHART - TM-1-4920-435-13-P0265
Table 1. MAC for Sheet Metal Shop. cont'd
Table 2. Tools and Test Equipment for Sheet Metal Shop.
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) - TM-1-4920-435-13-P0269
Source Code - TM-1-4920-435-13-P0270
Maintenance Code - TM-1-4920-435-13-P0271
Recoverability Code - TM-1-4920-435-13-P0272
Explanation of Cross-Reference Indexes Work Packages Format and Columns - TM-1-4920-435-13-P0273
How to Locate Repair Parts - TM-1-4920-435-13-P0274
REPAIR PARTS LIST - TM-1-4920-435-13-P0275
Figure 1. Equipment and Brackets. - TM-1-4920-435-13-P0276
GROUP 00 EQUIPMENT AND BRACKETS - TM-1-4920-435-13-P0277
Figure 2. Basic Shop Equipment. - TM-1-4920-435-13-P0278
GROUP 01 BASIC SHOP EQUIPMENT - TM-1-4920-435-13-P0279
Figure 3. ECU Large Closeout Panel. (Sheet 1 of 3) - TM-1-4920-435-13-P0280
Figure 3. ECU Large Closeout Panel. (Sheet 2 of 3) - TM-1-4920-435-13-P0281
Figure 3. ECU Large Closeout Panel. (Sheet 3 of 3) - TM-1-4920-435-13-P0282
GROUP 0101 ECU LARGE CLOSEOUT PANEL - TM-1-4920-435-13-P0283
Figure 4. ECU Electrical Installation. - TM-1-4920-435-13-P0284
GROUP 0102 ECU ELECTRICAL INSTALLATION - TM-1-4920-435-13-P0285
Figure 5. Water/Oil Separator. - TM-1-4920-435-13-P0286
GROUP 0103 WATER/OIL SEPARATOR - TM-1-4920-435-13-P0287
Figure 6. Services Utility Panel. - TM-1-4920-435-13-P0288
GROUP 0104 SERVICES UTILITY PANEL - TM-1-4920-435-13-P0289
Figure 7. Fire Extinguisher Bracket. - TM-1-4920-435-13-P0290
GROUP 02 FIRE EXTINGUISHER BRACKET - TM-1-4920-435-13-P0291
Figure 8. Cabinet Brackets. - TM-1-4920-435-13-P0292
GROUP 03 CABINET BRACKETS - TM-1-4920-435-13-P0293
Figure 9. Wall and Floor Inserts. - TM-1-4920-435-13-P0294
GROUP 04 WALL AND FLOOR INSERTS - TM-1-4920-435-13-P0295
Figure 10. Shearing Machine.
GROUP 05 SHEARING MACHINE
Figure 11. Sheet Metal Brake Machine.
GROUP 06 SHEET METAL BRAKE MACHINE
Figure 12. Shrinking/Stretching Machine.
GROUP 07 SHRINKING/STRETCHING MACHINE
Figure 13. Band Saw Machine.
GROUP 08 BAND SAW MACHINE
SPECIAL TOOLS LIST - TM-1-4920-435-13-P0305
NATIONAL STOCK NUMBER (NSN) INDEX - TM-1-4920-435-13-P0307
PART NUMBER (P/N) INDEX - TM-1-4920-435-13-P0309
PART NUMBER (P/N) INDEX
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TM-1-4920-435-13-P0311
Figure - TM-1-4920-435-13-P0312
Figure - TM-1-4920-435-13-P0313
Figure - TM-1-4920-435-13-P0314
Table 1. Components of End Items (COEI) List. - TM-1-4920-435-13-P0315
Table 1. Components of End Items (COEI) List. - TM-1-4920-435-13-P0316
Table 1. Components of End Items (COEI) List. - TM-1-4920-435-13-P0317
EXPENDABLE AND DURABLE ITEMS LIST - TM-1-4920-435-13-P0319
Table 1. Expendable and Durable Items List. - TM-1-4920-435-13-P0320
TM-1-4920-435-13-P Sheet Metal Shop P/N SC492099-A68 Manual

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