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Figure 15. Inserting Contact Into Insertion Tool
Figure 20. Removal Tool on Wire

Installation and Repair Practices Volume II Aircraft Circular Connectors and Accessories
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NAVAIR 01-1A-505-2
010 02
TO 00-25-255-1
Page 22
TM 1-1500-323-24-2
Table 7. Sealing Plug Selection
Figure 18. Removing Contact from Connector
Figure 17. Inserting Sealing Plug Into Contact Cavity
b.  Select sealing plug (Table 7). Insert sealing
c.
Working from front (mating end) of connector,
plug, large diameter first, until bottomed in contact
slide hollow end of removal tool over contact
cavity (Figure 17). Fill all cavities that have un-crimped
(Figure 18).
contacts. Preserve connector in accordance with
NAVAIR 01-1A-505-1, WP 026 00.
d.  Holding removal tool at right angle to front
insert face, push tool straight toward rear of connector,
106. M o i s t u r e B a r r i e r . F o r c o n n e c t o r s e a l i n g
firmly pressing tool to positive stop when tool bottoms
procedures, including application of sealant to grommet
in insert cavity.
sealed connectors, refer to NAVAIR 01- 1A-505-1,
WP 025 00.
e.
Maintain pressure on tool handle and slide
collar of tool forward until it stops. Contact will be
107. C O N T A C T  R E M O V A L .  T h e  f o l l o w i n g
partially ejected from rear of connector insert.
paragraphs give contact removal for front release and
rear release crimp contacts.
f.
Remove tool by pulling straight back to clear
connector insert face. Remove contact out rear of
108. Crimp Front Release Contacts. Remove wired,
connector by pulling lightly on wire or using a mating
unwired, and broken wire contacts in accordance with
contact to push out released contact.
following procedure:
109. Crimp Rear Release Contacts. Remove wired,
a.
Select removal tool (Table 3).
unwired, and broken wire contacts in accordance with
following paragraphs.
b.  If contact is unwired, remove sealing plug
from cavity of contact to be removed.


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