TM 1-1500-204-23-3
(2)
Internal and External Loose Seams (Lap
or Splice, Edge, or Fitting Flange), With Up to 1/4 Inch of
Material Missing or Damaged..
WARNING
Acetone and repair adhesives are
flammable and toxic. Keep away
from heat, sparks and open flame.
Wear safety glasses, gloves and
protective clothing to prevent
contact. Wear a NIOSH approved
air-purifying respirator for organic
vapors
and
work
in
a
well
ventilated area. If contact occurs,
flush areas with water and get
medical attention. H ingestion
occurs get medical attention at
once.
(a) Gently pull back loose seam, etc.
and dean area to be bonded using a piece of dean
cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11). Wear gloves (item 4, table
2-11).
(b) Lightly, hand buff both surfaces to
be bonded.
(c) Clean buffed areas using a piece of
dean cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11). Wear gloves (item 4, table
2-11). Allow cleaned areas to dry.
WARNING
Repair adhesive is flammable and
should be kept away from any
ignition source.
NOTE
Adhesive materials should be kept
tightly
sealed
in
individual
containers in a cool, dry place.
(d) Refer to paragraph c(1)(e) for mixing instructions.
NOTE
Do not apply adhesive beyond
buffed areas.
NOTE
The adhesive should be used
sparingly. Two (2) thin, even
coats will provide better adhesion
than two thick, puddled coats.
Acetone is used as a solvent for
the
adhesive
and,
when
the
cemented surface appears dry to
touch, it may be freshened or
made tacky again by application
of this solvent.
(e) Brush coat buffed areas with one
coat of adhesive and allow to dry 20-60 minutes.
NOTE
To determine if adhesive is tacky,
test it by pressing a knuckle
gently
against
the
cemented
surface and withdrawing it (if
practical). Proper tackiness is
achieved when a few threads of
adhesive stick to the knuckle.
This procedure is referred to as
the knuckle test.
(f) Apply a Second coat of adhesive
(item 18, table 2-11) to buffed areas and allow to dry
until tacky. Adhesive can become tacky within 2 to 4
minutes, depending on ambient temperature and
humidity.
(g) If necessary to restore tack to the
cemented surfaces, use a piece of dean cheesecloth
(item 16, table 2-11) dampened with acetone (item 3,
table 2-11), lightly wipe over cemented areas. Allow
solvent to evaporate 10 to 20 seconds or until cemented
areas become "tacky." NOTE If adhesive dry times for
the second coat is exceeded, application of one more
coat of adhesive may be done, for a total of three coats.
If dry times for all three coats are again exceeded,
remove all adhesive from applied area using, acetone
and/or buffing with emery cloth (120 grit minimum).
(h) Press cemented surfaces together.
(i) With a one-inch or smaller roller
(item 20, table 2-11), roll over repaired area to remove
any trapped air.
(j) Place a 10 to 25 pound force by
damping (C-damp (item 21, table 2-11) and two pieces
of wood (item 22, table 2-11)), shot bag (item 23, table
2-11), etc., if practical on repair. Polyethylene, waxed
paper (item 24, table 2-11), or equivalent should be
placed between the repaired area and force applying
device, to prevent sticking of the force applying device
to the repair.
Change 2 2-59