TM 1-1500-204-23-3
(13)
Allow finished repair to set for 4 hours
before moving fuel cell.
(14)
Allow finished repair to air cure for 24
hours at room temperature of 70 °F (33C) minimum
before use.
h.
Fitting Rework.
(1)
Fittings having surface corrosion and/or
scratches, within allowable limits, can be reworked in
accordance with the following procedures.
WARNING
Wear rubber gloves and eye
protection
throughout
fitting
rework procedure, except when
using emery cloth and Scotchbrite
pad.
(2)
Rework fitting as follows:
(a) If there is heavy accumulation of
grease, oil or dirt, or if the metal is severely corroded,
dean with a piece of dean cheesecloth (item 16, table 2-
11 ) dampened with acetone (item 3, table 2-11). If
acetone does not completely dean fitting or acetone
beads up, dean fitting with a commercial cleaner (i.e.
Ajax) (item 26, table 2-11).
(b) After
cleaning,
wipe
or
rinse
cleaning agent(s) from fuel cell fitting and surrounding
area with water.
(c) Immediately prior to rework, wipe all
contaminants from the fitting using a dean piece of
cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11).
CAUTION
Metal
applicators,
cleaning
devices or materials shall not be
used under any circumstances in
this procedure.
(d) If metal is severely corroded and/or
there are scratches or gouges, buff with emery cloth
(120 grit) (item 17, table 2-11) until surface is free of
corrosion, scratches and/or gouges.
(e) Using fine emery cloth (300 grit)
(item 13, table 2-11), sand/polish surface previously
buffed with 120 grit emery cloth (item 17, table 2-11)
until surface is smooth and free of buffing scratches.
(f) Remove
any
exposed
surface
corrosion which lies above the normal metal surface or
which appears loose or powdery by rubbing with a
Scotchbrite pad (item 12, table 2-11).
(g) Wipe off residue with a piece of
dean cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11).
WARNING
When working with alodine 1200
wear gloves, safety goggles and
protective
clothing.
Wear
a
NIOSH approved respirator. If
contact occurs, flush areas with
water and get medical attention.
CAUTION
If artist's brush has metal bristle
retainer, wrap the retainer with
two layers of masking tape so all
of the retainer is covered.
(h) Apply, brush Alodine 1200 coating
(item 14, table 2-11) liberally to the metal surface using
artist brush (item 15, table 2-11) or equivalent and allow
to stand one (1) minute.
(i) Apply additional coats of Alodine
1200 (item 14, table 2-11) at one (1) minute intervals
until a light gold or tan color appears. No more than five
(5) coats are required for coating formation. If no
coating occurs, reclean the surface and reapply Alodine
1200 (item 14, table 2-11).
CAUTION
Wash
the
brush
thoroughly
in
water
immediately after use, as the Alodine 1200 will attack
the bristles.
(j) Flush the work area thoroughly with
distilled water (item 11, table 2-11 ) followed by wiping
with a clean piece of dean cheesecloth (item 16, table 2-
11).
Change 2 2-54