TM 1-1500-204-23-3
(k) Allow repair to remain undisturbed
for at least 8 hours. The fuel cell should not be returned
to service for 24 hours.
(I) Visually
inspect
repair
for
workmanship, no loose edges, no voids, and adhesive
fully cured.
(3)
Internal and External Loose Seams (Lap
or Splice, Edge, or Fitting Flange) Seams With Up to 2
Sq. Inches of Material Missing Fitting Flanges With 1/4
to 1/2 Inch of Material Missing/Damaged.
WARNING
Acetone and repair adhesives are
flammable and toxic. Keep away
from heat, sparks and open flame.
Wear safety glasses, gloves and
protective clothing to prevent
contact. Wear a NIOSH approved
air-purifying respirator for organic
vapors
and
work
in
a
well
ventilated area. If contact occurs,
flush areas with water and get
medical attention. If ingestion
occurs get medical attention at
once.
(a) If part of the seam is loose, first
perform procedure in paragraphs (a) through (j) Internal
and External Loose Seam (Lap or Splice, Edge, or
Fitting Flange), With Up to 1/4 Inch of Material Missing
or Damaged. Allow repair to dry at least 60 minutes
before proceeding to step (b) below.
(b) Cut a patch from repair material
(item 19, table 2-11 for interior repair, item 25, table 2-
11 for exterior repair). The patch shall overlap
damaged area (from outer edge of damaged area) 1 1/2
inches in all directions. If possible the patch shall be
round. If a round patch is not feasible, an oval or
square/rectangular patch with round comers shall be
used.
(c) Clean surface of fuel cell 1/4 to 1/2
inch larger in all directions where patch is to be applied.
Use a piece of dean cheesecloth (item 16, table 2-11 )
dampened with acetone (item 3, table 2-11). Wear
gloves (item 4, table 2-11).
(d) Lightly, hand buff surface of fuel
cell using emery cloth (120 grit) (item 17, table 2-11).
Buff entire fuel cell surface cleaned in step (c) above.
(e) Clean buffed area. Use a piece of
clean cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11). Wear gloves (item 4, table
2-11). The surface must be clean and dry in order to
apply repair patch.
(f) Lightly, hand buff gum side (side
with dull finish) of patch with emery cloth (120grit) (item
17, table 2-11). Remove buffing dust by wiping patch
with cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11). Wear gloves (item 4, table
2-11).
WARNING
Repair adhesive is flammable and
should be kept away from any
ignition source.
NOTE
Adhesive materials should be kept
tightly
sealed
in
individual
containers in a cool, dry place.
(g) Refer
to
paragraph
c(1)(e)
for
mixing instructions.
NOTE
Do not apply adhesive beyond
buffed areas.
NOTE
The adhesive should be used
sparingly. Two (2) thin, even
coats will provide better adhesion
than two thick, puddled coats.
Acetone is used as a solvent for
the
adhesive
and,
when
the
cemented surface appears dry to
touch, it may be freshened or
made tacky again by application
of this solvent.
(h) Apply one coat of adhesive (item
18, table 2-11 ) to buffed side of patch and cell
innerliner and allow to dry 20-60 minutes.
NOTE
To determine if adhesive is tacky,
test it by pressing a knuckle
gently
against
the
cemented
surface and withdrawing it (if
practical). Proper tackiness is
achieved when a few threads of
adhesive stick to the knuckle.
This procedure is referred to as
the knuckle test.
Change 2 2-60