TM 1-1500-204-23-3
NOTE
To determine if adhesive is tacky,
test it by pressing a knuckle
gently
against
the
cemented
surface and withdrawing it (if
practical). Proper tackiness is
achieved when a few threads of
adhesive stick to the knuckle.
This procedure is referred to as
the knuckle test.
(f) Apply a second coat of adhesive
(item 18, table 2-11) to buffed areas of hanger and cell,
allow to dry until tacky. Adhesive can become tacky
within
2
to
4
minutes,
depending
on
ambient
temperature and humidity. Perform knuckle test.
NOTE
If
adhesive
dry
times
are
exceeded, reapplication of one
coat of adhesive may be done
only once (total of three coats). if
dry
time
is
again
exceeded,
remove adhesive from applied
area using, acetone and/or buffing
with
emery
cloth
(120
grit
minimum).
(g) If necessary to restore tack to the
cemented surfaces, use a piece of dean cheesecloth
(item 16, table 2-11) dampened with acetone (item 3,
table 2-11), lightly wipe over cemented areas. Allow
solvent to evaporate 10 to 20 seconds or until cemented
areas become 'tacky."
(h) With a one-inch or smaller roller
(item 20, table 2-11), roll over hanger/loop to remove
any trapped air.
(i) Allow repair to remain undisturbed
for at least 8 hours. The fuel cell should not be returned
to service for 24 hours.
(j) Visually
inspect
repair
for
workmanship, no loose edges, no voids, and adhesive
fully cured. If there is a defect in repair, recement per
above procedure.
(8)
Fitting Rework
(a) Fittings having surface corrosion
and/or scratches, within allowable limits, can be
reworked in accordance with the following procedures.
WARNING
Wear rubber gloves and eye
protection
throughout
fitting
rework procedure, except when
using emery cloth and Scotchbrite
pad.
(b) Rework fitting as follows:
1
If there is a heavy accumulation of
grease, oil or dirt, or if the metal is severely corroded,
dean with a piece of dean cheesecloth (item 16, table 2-
11) dampened with acetone (item 3, table 2-11). If
acetone does not completely clean fitting or acetone
beads up, clean fitting with a commercial cleaner (i.e.
Ajax) (item 26, table 2-11).
2
After
cleaning,
wipe
or
rinse
cleaning agent(s) from fuel cell fitting and surrounding
area with water.
3
Immediately prior to rework, wipe
all contaminants from the fitting using a clean piece of
cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11).
CAUTION
Metal
applicators,
cleaning
devices or materials shall not be
used under any circumstances in
this procedure.
4
If
metal
is
severely
corroded
and/or there are scratches or gouges, buff with emery
cloth (120 grit) (item 17, table 2-11) until surface is free
of corrosion, scratches and/or gouges.
5
Using fine emery cloth (300 grit)
(item 13, table 2-11), sand/polish surface previously
buffed with 120 grit emery cloth (item 17, table 2-11)
until surface is smooth and free of buffing scratches.
6
Remove
any
exposed
surface
corrosion which lies above the normal metal surface or
which appears loose or powdery by rubbing with a
Scotchbrite pad (item 12, table 2-11).
7
Wipe off residue with a piece of
dean cheesecloth (item 16, table 2-11) dampened with
acetone (item 3, table 2-11).
Change 2 2-65