TM 1-1500-204-23-4
e.
Wire Stripping. Insulation must be be stripped
from connecting ends to expose the bare conductor
before wire can be assembled to connectors, terminals,
or splices. The following general precautions are
recommended when stripping any type of wire:
·
When using any type of wire stripper, hold the wire
so that it is perpendicular to cutting blades.
·
Adjust automatic stripping tools carefully; follow the
manufacturer's instructions to avoid nicking, cutting,
or otherwise damaging strands. This is especially
important for aluminum wires and for copper wires
smaller than No. 10. Examine stripped wires for
damage. Cut off and restrip (if length is sufficient),
or reject and replace any wires having more than
the allowable number of nicked or broken strands
listed in the manufacturer's instructions.
·
Make sure insulation is clean-cut with no frayed or
ragged edges. Trim if necessary.
·
Make sure all insulation is removed from stripped
area. Some types of wires are supplied with a
transparent
layer
of
insulation
between
the
conductor and the primary insulation. If this is
present, remove it.
·
When using hand-plier strippers to remove lengths
of insulation longer than 3/4 in. , it is easier to
accomplish in two or more operations.
·
Re-twist copper strands by hand or with pliers, if
necessary, to restore natural lay and tightness of
strands.
(1)
Aluminum wire. Aluminum wire must be
stripped with extreme care, since individual strands will
break very easily after being nicked.
(2)
Copper wire. Copper wire can be stripped
in a number of ways, depending on the size and
insulation. Table 3-1 lists some types of stripping tools
recommended for various wire sizes and types of
insulation.
f.
Marking
of
Wires
with
Marking
Machine.
Marking machines, as shown in figures 3-2 and 3-3, are
used to stamp the identification code. For stamping a
large number of long wires, use an automatic-wire
marking machine. In machines of this type as shown in
figure 3-2, wire sizes No. 26 through No. 14 are fed
through and stamped automatically. Wires larger than
No. 14 are fed through by hand, but stamped
automatically. For short wires, on repair or maintenance
work, a hand operated wire marking machine is more
convenient and economical as shown in figure 3-3. In
this type of machine, the desired amount of wire is fed
through by hand, and stamped by operating the handle
for each marking. Wire guide holders in sizes to fit
wires, and slot holders to hold appropriate size type, are
furnished to fit the machines. Type is supplied in three
sizes to mark wire No. 26 through No. 0000, as shown
in table 3-2. Marking foil is available in black or white
(and other colors if needed for special applications).
NOTE
Store foils at approximately 70 °F
and 60 percent relative humidity.
g.
Terminals and Terminal Blocks. When installing
terminals and terminal blocks, inspect using the
following procedures:
(1)
Check that insulating tubing is placed
over terminals (except pre-insulated types) to provide
electrical protection and mechanical support, and is
secured to prevent slippage of the tubing from the
terminal.
Table 3-1. Copper Wire Strippers
Stripper
Wire size
Insulations
Hot-blade
No. 26 - No. 4
All except asbestos
Rotary, Electric
No. 26 - No. 4
All
Bench
No. 20 - No. 6
All
Hand Pliers
No. 26 - No. 8
All
Knife
No. 2 - No. 0000
All
3-4