TM 1-1500-204-23-1
plug gap In each cylinder. Magneto operation is timed to
the engine so that a spark occurs only when the piston is
on the proper stroke at a specified number of crankshaft
degrees before the top-dead-center piston position.
Maintenance of magnetos consists primarily of replacing
defective magnetos or components as explained in the
following procedures:
(a)
Prior to installation, perform internal
timing check.
1
Check
breaker
point
adjustments, breaker point dwell on master cam lobe, and
distributor alignment check.
2
Use reference marks on breaker
cam, distributor rotor, and magneto housing incorporated
on most assemblies to perform internal timing check.
(b)
Time high-tension Ignition system
magneto-to-engine, at a definite crankshaft position as
follows.
1
Position crankshaft to timing or
spark advance position using a piston position indicator
2
Align internal timing marks, and
slide magneto into place.
3
Shift magneto to retard position,
and turn magneto to advance until breaker points begin to
open as indicated by timing light.
4
Install
mounting
nuts,
magneto
cover, and leads.
(c)
Check timing of high-tension ignition
system magneto after a new magneto is Installed or if
incorrect timing is suspected, as follows.
1
Determine
correct
crankshaft
position and check internal magneto timing marks.
2
Turn crankshaft one-fourth turn in
opposite direction of normal rotation.
3
If
magneto
has
an
impulse
coupling, rotate crankshaft in normal direction beyond
timing cylinder top-dead-center position; when impulse
coupling clicks, rotate crankshaft in opposite direction to
approximately 5 degrees advance of timing position.
4
Connect
timing
light
and
turn
ignition switches to ON position.
5
Apply even and equal torque to
each of cam retaining screws In direction opposite normal
rotation to remove gear train backlash.
6
While holding backlash out, turn
crankshaft until points begin to open as indicated by
timing light.
7
If necessary, adjust magneto so
that timing light indicates points are beginning to open at
proper firing position.
(d)
Install and time low-tension Ignition
system magneto-to-engine, at a definite crankshaft
position, using the following procedures.
1
Depress magneto timing plunger
and turn magneto shaft until plunger engages fully In
notch of magneto shaft.
2
Position magneto In place while
holding plunger.
3
If magneto does not line up with
centerline of engine, remove magneto, release plunger,
and turn magneto drive shaft 90 degrees. Repeat until
magneto lines up properly.
4
Hold plunger depressed and turn
magneto counterclockwise on its flange as far as
necessary to remove gear backlash.
5
Install magneto bolts securely in
place.
(e)
Check timing of low-tension ignition
system magneto after a new magneto is installed or
incorrect timing is suspected.
1
Determine
correct
crankshaft
position.
2
Rotate engine one-fourth turn in
opposite direction of normal rotation and slide pointer of
piston position Indicator to top of scale.
3
Turn engine in direction of rotation
until slide pointer is starting to move down.
7-18