TM 1-1500-204-23-1
5
Position rocker box cover mounting
surface down on lapping plate, and use a figure eight
motion to keep an even pressure on cover.
6
When
warpage
cannot
be
eliminated without exceeding allowable limits given in the
applicable maintenance manual, replace rocker box
cover.
7
Replace leaking seals with like
serviceable items.
8
Replace individual piston rings that
are damaged upon installation of a complete cylinder and
piston assembly. Refer to illustrated parts breakdown
manual of applicable engine for correct size and type ring.
9
Replace cracked or broken rocker
arms.
10
Replace bent pushrods.
11
Replace bent or cracked pushrod
housing.
(i)
Cylinder replacement. Cylinders will
be replaced for the following reasons as described in the
applicable maintenance manual.
Low compression
High oil consumption
Excessive valve guide clearance
Loose intake pipe flanges
Loose or defective spark plug inserts (steel or
brass)
External damage, such as cracks
Spark plug copper runout
NOTE
Engines that have spark plug copper
runout on more than 25 percent of the
cylinders
will
be
removed
from
service. Carbon deposits must not be
confused with copper runout
g.
Valves. The fuel-air mixture enters the cylinders
through the intake valve ports, and burned gases are
expelled through the exhaust valve ports. The head of
each valve opens and closes these cylinder ports. The
valves used In aircraft engines are the conventional
poppet type. The valves are also typed by their shape
and are called either mushroom or tulip because of their
resemblance to the shape of these plants Figure 7-14
shows various shapes and types of these valves.
(1)
Description. The valve head has a ground
face which forms a seal against the ground valve seat in
the cylinder heads when the valve is closed. The valve
stem acts as a pilot for the valve head and rides in the
valve guide installed in the cylinder head for this purpose.
The valve stem is surface-hardened to resist wear The
neck is the part that forms the junction between the head
and the stem. The tip of the valve is hardened to
withstand the hammenng of the valve rocker arm as it
opens the valve. A machined groove on the stem near
the tip receives the split-ring stem keys These stem keys
form a locking to hold the valve spring retaining washer in
place
(2)
Maintenance. Proper valve operation is of
vital importance to satisfactory operation of the engine
from the standpoint of stability and cylinder wear. Valve
clearances establish valve timing when the engine is
operating, and since cylinders receive fuel-air mixture
from a common supply, the valve clearances should be
Figure 7-14. Valve Types
7-14
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