TM 1-1500-204-23-14Depress and hold timing plunger onmagneto, while continuing rotation of engine, until timingplunger is fully engaged.5See that timing indicator showscorrect degree of advanced timing.(2)Ignition harness. The ignitionharness, as shown in figure 7-18, contains an insulatedwire for each cylinder that the magneto serves In theengine. One end of each wire Is connected to thedistributor block and the other end is connected to theproper spark plug. The Ignition harness serves a dualpurpose. It supports the wires and protects them fromdamage by engine heat, vibration, or weather. It alsoserves as a conductor for stray magnetic fields thatsurround the wires as they momentarily carry high-voltagecurrent. By conducting these magnetic lines of force tothe ground, the ignition harness cuts down electricalinterference with the aircraft radio and other electricallysensitive equipment. When the radio and other electricalequipment are protected in this manner, the ignitionharness wiring is said to be a shield. Without thisshielding, radio communication would become virtuallyimpossible. The ignition harness check consists of avisual and an electrical check using the followingprocedures.(a)Examine all accessible parts ofdistributors, harnesses, and leads for chafing, brokeninsulators, corrosion, moisture, damaged or dirtyterminals, and security of mounting at the time specifiedin the applicable maintenance manual.Figure 7-18. Ignition Harness(b)Repair or replace defective parts asnecessary. Keep all parts clean and free of foreignmatter.NOTEThe high-tension system manifold Isnever taken apart in the field, as thiswill destroy the elastic gel seal.1Clean dirt and grease from harnessby wiping with a clean, dry cloth.2Clean terminals with acetone,Federal Specification O-A-51.NOTEReplace ignition harness leads whenmore than three wire strands arebroken in one inch of harness lengthor if Insulation is damaged(c)Perform a high-voltage breakdowntest when an ignition malfunction occurs and after cablereplacement in rewireable harness or leads. Use anapproved high-voltage tester, and test for serviceability asfollows.1Remove all leads from spark plugs.2Remove spark plug elbowassembly from ignition lead.3Examine lead insulation forevidence of chafing, breaks, or holes. Replace parts asrequired.4Ground all leads, except one fornumber 1 cylinder, to engine.5Connect ground lead of tester toengine, and connect high-tension lead to number 1cylinder lead.6Test and record any leakagedetected.7Test remaining leads.8When two leads from samedistributor show leakage, remove ground from both leadsand repeat test. When leakage is stopped by removingground from other lead, leakage is probably between.7-19
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