NAVAIR 01-1A-505-2
TO 00-25-255-1
Page 1
TM 1-1500-323-24-2
15 August 2006
CONNECTORS
MIL-C-81511
SERIES 1, 2,3 AND 4
Reference Material
Installation Practices, Aircraft Electric and Electronic Wiring ..................................................................... NAVAIR 01-1A-505-1
Contacts, Electrical Connector, General Specifications for ............................................................................................... AS39029
Connectors, Electrical Circular, High Density, Quick Disconnect,
Environment Resistant and Accessories .............................................................................................................. MIL-C-81511
Connector Accessories .......................................................................................................................................................... 004 03
Alphabetical Index
Subject
Page No.
Connector Build-Up Series 1 and 2 .............................................................................................................................................. 18
Connector Cleaning and Preservation ................................................................................................................................... 22
Connector Removal and Installation ..................................................................................................................................... 22
Connector Sealing ................................................................................................................................................................ 20
Contact Crimping ................................................................................................................................................................. 19
Contact Insertion .................................................................................................................................................................. 19
Contact Removal .................................................................................................................................................................. 20
Single Conductor Wire and Contact Assembly ..................................................................................................................... 18
Wire Diameter Build-Up ...................................................................................................................................................... 18
Wire Stripping ...................................................................................................................................................................... 18
Connector Build-Up Series 3 and 4 .............................................................................................................................................. 54
Broken Wire Contact Removal ............................................................................................................................................. 56
Connector Cleaning and Preservation ................................................................................................................................... 56
Connector Removal and Installation ..................................................................................................................................... 56
Connector Sealing ................................................................................................................................................................ 54
Contact Crimping ................................................................................................................................................................. 54
Contact Insertion .................................................................................................................................................................. 54
Contact Removal .................................................................................................................................................................. 55
Repair ................................................................................................................................................................................... 56
Single Conductor Wire And Contact Assembly .................................................................................................................... 54
Soldered Contact Connector Build-Up ................................................................................................................................. 56
Unwired Contact Removal ................................................................................................................................................... 56
Wire Diameter Build-Up ...................................................................................................................................................... 54
Wire Stripping ...................................................................................................................................................................... 54
Wired Contact Removal ....................................................................................................................................................... 55
Introduction ................................................................................................................................................................................... 3
Description ............................................................................................................................................................................. 3
MIL-C-81511 Series 1 and 2 ......................................................................................................................................................... 4
Backshell Removal and Installation ...................................................................................................................................... 10
Cable and Coaxial Contact Assembly ................................................................................................................................... 10
Coaxial Contacts .................................................................................................................................................................. 10
Contact Application .............................................................................................................................................................. 10
Contacts ............................................................................................................................................................................... 10
Design and Construction ........................................................................................................................................................ 4
Insert Arrangement ............................................................................................................................................................... 10
Insert Configuration ............................................................................................................................................................. 10