NAVAIR 01-1A-505-3
TO 1-1A-14-3
TM 1-1500-323-24-3
1 September 2011
Page 1
CONNECTORS
SAE AS81659 SERIES 1 AND 2
Reference Material
Installation Practices, Aircraft Electric and Electronic Wiring.................................................... NAVAIR 0l-lA-505-1
Connectors, Electrical, Rectangular, Crimp Contact, General
Specification for. ............................................................................................................................. .SAE AS81659
Crimping Tools, Wire Termination, General Specification for ........................................................... MIL-DTL-22520
Installing and Removal Tools, Connector Electrical Contacts, Type II, Class 2, Composition C ..............MIL-I-81969
Alphabetical Index
Subject
Page No.
Connector Buildup....................................................................................................................................................... 24
Connector Buildup Solder Contacts........................................................................................................................ 31
Connector Cleaning and Preservation ..................................................................................................................... 31
Connector Removal and Installation....................................................................................................................... 31
Connector Sealing................................................................................................................................................... 26
Moisture Barrier ................................................................................................................................................. 26
Sealing Plugs...................................................................................................................................................... 26
Contact Crimping.................................................................................................................................................... 24
Contact Insertion ..................................................................................................................................................... 25
Contact Removal..................................................................................................................................................... 26
Broken Wire Contact Removal .......................................................................................................................... 29
Crimp Front Release Contacts ........................................................................................................................... 26
Crimp Rear Release Contact .............................................................................................................................. 26
Unwired Contact Removal ................................................................................................................................. 28
Wired Contact Removal ..................................................................................................................................... 27
Wire Diameter Buildup........................................................................................................................................... 24
Wire Stripping ........................................................................................................................................................ 24
Introduction ................................................................................................................................................................... 3
Description................................................................................................................................................................ 3
Class Description ................................................................................................................................................. 3
Series Designation................................................................................................................................................ 4
Shell Designation ................................................................................................................................................. 4
Types.................................................................................................................................................................... 3
Wire Sealing ............................................................................................................................................................. 4
SAE AS81659, Series 1................................................................................................................................................. 4
Cable and Coaxial Contact Assembly..................................................................................................................... 14
Coaxial Contacts .................................................................................................................................................... 14
Contact Application ................................................................................................................................................ 14
Contacts .................................................................................................................................................................. 10
Contact Availability ........................................................................................................................................... 14
Crimp Removable Contacts ............................................................................................................................... 14
Installation and Removal Tools.......................................................................................................................... 14
Coupling ................................................................................................................................................................... 4
Design and Construction......................................................................................................................................... 10
Grommet Sealing Plugs ............................................................................................................................................ 4
Insert Arrangements................................................................................................................................................ 10
Insert Configuration. ............................................................................................................................................... 10
