TM 1-1500-204-23-1NOTEType AN943 internally threaded rodends are equipped with a witnesshole a short distance from thethreaded end to ensure adequatethread engagement when installedon an externally threaded rod end.Proper thread engagement isensured when threads of anexternally threaded rod end can beseen and a piece of safety wirecannot be passed through the hole.If you can pass a piece of 0.020safety wire through the hole, the rodis not screwed in far enough3 Install tube assembly withcorrect bolts, nuts, and washersNOTEWhen connecting a ball beanng rodend, install a plain or countersunkwasher, MS20002, of appropriate sizeunder the attaching nut and bolt headto prevent any possibility of rod endslipping off over the bearing retainingnut or bolt head. Attaching nut andbolt must clamp tightly the inner raceof bearing to face of washer andsupporting structure. Use cautionwhen installing washers so that fullmovement of rod end is not limited.Nuts and bolts that are only fingertightdo not use the beanng for the purposefor which it was intended. Controltubes using clevis rod ends may havewashers, if required, installed underbolt and nut heads on outside of forkor between fork and bearing, if spacepermits. Tighten nuts to torque valuesshown in applicable aircraft manual.4Check for freedom ofmovement, full travel, and excessive side play.5 Secure rod ends, bolts, andnuts with applicable safety devices.(6)Rod ends. Rod ends are used onpush-pull linkage as attachment points and to effectminor adjustments. Rod ends are available withthreaded, clevis, and bearing ends. Those withinternally threaded shanks are used on threaded controlrods or control tube assemblies which have threaded rodends Other rod ends are used to make up control tubeassemblies Rod ends are used to make adjustments incontrol tube length and usually are safetied with achecknut or lockwire(a) Inspection of rod ends. Clean andinspect rod ends using the following procedures:1 Check for cracks and breaks.2 Check for threaded portion fordamaged threads3Check for evidence ofcorrosion.4 Check for bent or misalignedclevis forks and elongated bolt holes5 Thoroughly clean, inspect,and lubricate bearings in accordance with TM 55-1500-322-25.(b)Repair of rod ends. Minor repairsmaybe accomplished using the following procedures:1 Smooth out small nicks andscratches with fine abrasive cloth, Federal SpecificationP-C-451.2Correct minor threadirregularities by chasing threads with a tap or die.3 Replace defective bearings.4 Major defects will requirereplacement of rod end.(c)Installation of rod ends. Installrod ends and control tube assembly as a unit. Refer toparagraph 9-12f (5)(c).(7)Bellcranks. Bellcranks, as shown infigure 9-30, change direction of motion and transmitmotion to parts such as control rods, cables, and torquetubes Replace all worn, bent, or otherwise defectivebellcranks.Figure 9-30. Bellcrank9-28
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