TM 1-1500-204-23-1
NOTE
When
adjusting
clearance
and
staking valve do not correct blowby
and
raise
compression
above
minimum value as specified. In the
applicable
maintenance
manual,
replace cylinder as described in
applicable maintenance manual.
(d)
Compression
test.
A
cylinder
compression
test
locates
defective
cylinders.
Replacement of these defective cylinders will prevent an
unsatisfactory condition from progressing to the point of
complete cylinder failure and eventual engine failure.
Cylinders with compression below standard shall be
replaced, thus preventing the use of engines with a large
variation of compression between individual cylinders.
CAUTION
Ensure that Ignition switch is placed
in OFF position after engine warmup
has been accomplished. Damage
may otherwise result
1
When engine Is cold, operate it a
short time to ensure that cylinder walls and piston rings
are properly lubricated.
2
Remove one spark plug from each
cylinder and insert compression tester.
3
Either disconnect starter booster
coil or ground all disconnected spark plug lead.
4
Place
throttle
in
FULL
open
position, keep fuel tank selector valve closed.
5
Use battery cart or auxiliary power
unit to provide power for energizing engine starter.
6
Using engine starter, crank engine
at least four revolutions.
NOTE
The tester contains a restrictive
orifice
to
eliminate
acceleration
errors,
and
two
compression
impulses are required to obtain an
accurate compression reading.
7
Analyze
compression
reading
obtained.
8
Determine
average
cylinder
compression values by totaling all cylinder compressions
and dividing total obtained by number of cylinders. If any
one cylinder is 20 percent below the average, or If any
one cylinder is below the minimum compression value for
that engine, that cylinder must be replaced.
NOTE
A variance of any one cylinder of 20
percent below the average of all
cylinder compression readings of
engine
being
checked
warrants
additional
investigations.
Two
additional checks should be made
prior to any detailed work to verify
information
obtained
In
first
compression check.
9
The
following
conditions
may
possibly affect engine compression.
Incorrect valve tappet clearances
Worn, scuffed, or damaged pistons
Broken piston nng
Excessive wear of piston rings and cylinder
walls
Burned or warped valves
Carbon particle between face and seat of
valve
Incorrect valve timing
NOTE
When a compression test on one or
more
cylinders
of
any
row
of
cylinders is needed, the compression
of all cylinders on the affected row
will be tested, compression reading
totaled, and minimum compression
established in the same manner as
when checking compression on all
cylinders
7-11