NAVAIR 01-1A-505-3
TO 1-1A-14-3
TM 1-1500-323-24-3
010 02
1 September 2011
Page 18
41. CONNECTOR SEALING.
42. Sealing Plugs. Seal connector in accordance with
following procedure:
a. Fill all unused cavities with un-crimped
contacts (Paragraph 40).
b. Insert sealing plug, large diameter end first,
until bottomed in contact cavity. Do not insert further
Sealing Plug
than knob. Fill all cavities that have un-crimped
contacts. For grommet sealing plug selection refer to
NAVAIR 01-1A-505-1, WP 023 00.
Figure 12. Inserting Sealing Plug Into
43. Moisture Barrier. For connector sealing
Contact Cavity
procedures, including application of sealant to
grommet sealed connectors, refer to NAVAIR 01-1A-
e. Maintain pressure on tool handle and slide
505-1, WP 025 00.
collar of tool forward until it stops. Contact will be
partially ejected from rear of connector insert.
44. CONTACT REMOVAL. The following
paragraphs give contact removal for front and rear
f. Remove tool by pulling straight back to clear
release crimp contacts.
connector insert face. Remove contact out the rear of
connector by pulling lightly on wire or using a mating
45. Crimp Front Release Contacts. Remove wired,
contact to push out released contact.
unwired, and broken wire contacts in accordance with
following procedures:
46. Crimp Rear Release Contact. Remove wired,
unwired and broken wire contacts in accordance with
the following paragraphs.
47. Wired Contact Removal.
Caution should be exercised in the use of
tooling. Inspect tips of metal tools for
distortion of the probe before use, as damage
to the wire sealing grommet of the connector
can occur.
Caution should be exercised in the use of
tooling. Inspect tips of metal tools for
a.
Select correct removal tool (Table 4 or 6).
distortion of the probe before use, as damage
to the wire sealing grommet of the connector
b. If contact is unwired, remove sealing plug
can occur.
from cavity of contact to be removed.
a.
Select correct removal tool (Table 4 or 6).
c. Working from the front (mating end) of
connector, slide hollow end of removal tool over
b. Place wire of contact to be removed into
contact (Figure 12).
removal tool, with tip facing connector insert (Figure
13).
d. Holding removal tool at right angle to front
insert face, push tool straight toward rear of
c. Slide removal tool along wire at a right
connector, firmly pressing tool to positive stop when
angle to connector insert face and align with contact
tool bottoms in insert cavity.
cavity (Figure 14).
