Chapter 1 INTRODUCTION - TB-1-1615-351-230017
Layout and Mask (Step 2)
Mixing Coating (Step 4)
Coating Application - Tail Rotor (Step 5B)
Install Blades (Step 7) (Optional w/step 1)
Rotor Blades
Table1-1. Erosion Kit Cross Reference
Chapter 2 ROTOR BLADE EROSION PROTECTION FOR SPECIFIC AIRCRAFT - COATING
Table 2-1. AH-64 Rotor Blade Erosion/Spark Guard Kit
Figure 2-1. AH-64 Tape Layout, Main Rotor
Figure 2-2. AH-64 Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-2. AH-64 Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-3. AH-64 Tape Layout, Tail Rotor
Figure 2-4. AH-64 Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-4. AH-64 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section II. AH-1F (540 Main Rotor Blades) (K747 Blades)
Table 2-4. AH-1F Rotor Blade Erosion/Spark Guard Kit
Figure 2-5. AH-1 Tape Layout, 540 Main Rotor
Figure 2-6. AH-1 Coating Pattern Dimensions - 540 Main Rotor (Sheet 1 of 2)
Figure 2-6. AH-1 Coating Pattern Dimensions - 540 Main Rotor (Sheet 2 of 2)
Figure 2-7. AH-1 Tape Layout, Tail Rotor
Figure 2-8. AH-1 Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-8. AH-1 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2) - TB-1-1615-351-230039
Figure 2-8. AH-1 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2) - TB-1-1615-351-230040
Figure 2-10. AH-1 Coating Pattern Dimensions - K747 Main Rotor (Sheet 1 of 2)
Figure 2-10. AH-1 Coating Pattern Dimensions - K747 Main Rotor (Sheet 2 of 2)
Section III. OH-58C
Table 2-7. OH-58C Rotor Blade Erosion/Spark Guard Kit
Figure 2-11. OH-58C Tape Layout, Main Rotor
Figure 2-12. OH-58C Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-12. OH-58C Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-13. OH-58C Tape Layout, Tail Rotor
Figure 2-14. OH-58C Coating Pattern Dimensions -Tail Rotor (Sheet 1 of 2)
Figure 2-14. OH-58C Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section IV. OH-58D
Table 2-10. OH-58D Rotor Blade Erosion/Spark Guard Kit
Figure 2-15. OH-58D Tape Layout, Main Rotor
Figure 2-16. OH-58D Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-16. OH-58D Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-17. OH-58D Tape Layout, Tail Rotor
Figure 2-18. OH-58D Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-18. OH-58D Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section V. CH-47D
Figure 2-19. CH-47D Tape Layout - TB-1-1615-351-230060
Figure 2-19. CH-47D Tape Layout - TB-1-1615-351-230061
Figure 2-21. CH-47 Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-21. CH-47 Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Section VI. UH-60
Table 2-15. UH-60 Rotor Blade Erosion/Spark Guard Kit
Figure 2-22. UH-60 Tape Layout, Main Rotor
Figure 2-23. UH-60 Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-23. UH-60 Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-24. UH-60 Tape Layout, Tail Rotor
Figure 2-25. UH-60 Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-25. UH-60 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section VII. MH-6
Table 2-18. MH-6 Rotor Blade Erosion/Spark Guard Kit
Figure 2-26. MH-6 Tape Mask Layout/Paint Pattern, Main Rotor
Section VIII. UH-1H
Table 2-20. UH-1 H Rotor Blade Erosion/Spark Guard Kit
Figure 2-27. UH-1H Tape Layout, Main Rotor
Figure 2-28. UH-1H Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-28. UH-1H Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-29. UH-1H Tape Layout, Tail Rotor
Figure 2-30. UH-1H Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-30. UH-1H Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section IX. UH-1H CMRB
Table 2-23. UH-1H CMRB Rotor Blade Erosion/Spark Guard Kit
Figure 2-31. UH-H CMRB Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-31. UH-1H CMRB Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Chapter 3 TAPING APPLICATION, ROTOR BLADE EROSION PROTECTION
Figure 3-1. General Taping Application (Sheet 1 of 5)
Figure 3-1. General Taping Application (Sheet 2 of 5)
Figure 3-1. General Taping Application (Sheet 3 of 5)
Figure 3-1. General Taping Application (Sheet 4 of 5)
Figure 3-1. General Taping Application (Sheet 5 of 5)
Table 3-1. Quantity of Item Application
Table 3-1. Quantity of Item Application cont'd
Table 3-2. Tape Kit Cross Reference
Section II. DESCRIPTION AND APPLICATION PROCEDURES FOR THE AH-64 AIRCRAFT
Main Rotor Tape Installation - TB-1-1615-351-230097
Application of Adhesive Promoter
Tail Rotor Tape Installation
Masking Tape Removal
Tail Rotor Tape Installation cont'd
Tail Rotor Agcoat Coating Installation
Polyurethane Curing - TB-1-1615-351-230103
Coating Repair
Inspection of Tail Rotor Agcoat
Tail Rotor L-100 Coating Application (Tip Caps)
Check Track and Balance
Table 3-3. Check Track and Balance
Table 3-4. AH-64 Main Rotor Application Dimensions and Quantities
Figure 3-2. Layout and Masking Main Rotor (AH-64)
Figure 3-3. Tape Application, Main Rotor (AH-64)
Figure 3-5. Tape Positioning/Application, Main Rotor (AH-64)
Figure 3-6. Tape Application, Leading Edge, Main Rotor (AH-64)
Figure 3-7. Masking Area for Tape Application, Tail Rotor (AH-64)
Figure 3-8. Tape Alignment, Tail Rotor (AH-64)
Figure 3-9. Masking Area, Coating/Cleaning Application, Tail Rotor (AH-64)
Figure 3-10. Coating Application, Tail Rotor (AH-64)
Section III. DESCRIPTION AND APPLICATION PROCEDURES FOR THE AH-1F AIRCRAFT
Main Rotor Tape Installation.
Tail Rotor Tape Installation .
Surface Preparation
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230122
Tail Rotor Agcoat Application.
Polyurethane Curing - TB-1-1615-351-230124
Coating Repair - TB-1-1615-351-230125
Inspection of Main Rotor Agcoat - TB-1-1615-351-230126
'TB 1-1615-351-23' by LOGSA - Page 1 of 284
Table 3-8. AH-1F Main Rotor Application Dimensions and Quantities
Figure 3-11. Layout and Masking, Main Rotor (AH-1F)
Figure 3-12. Tape Application, Main Rotor (AH-1F)
Figure 3-13. Additional Tape Application, Main Rotor (AH-1F)
Figure 3-14. Taping Application, Main Rotor (AH-1F)
Figure 3-15. Masking Area for Tape Application, Tail Rotor (AH-1F)
Figure 3-16. Tape Alignment, Tail Rotor (AH-1F)
Figure 3-17. Masking Area, Coating/Cleaning Application, Tail Rotor (AH-1F)
Figure 3-18. Coating Application, Tail Rotor (AH-1F)
Section IV. DESCRIPTION AND APPLICATION PROCEDURES FOR THE OH-58A/C AIRCRAFT
Cleaning - TB-1-1615-351-230138
Primer Application
Cut Tape
Tape Application
Blade Installation - TB-1-1615-351-230142
Coating Repair - TB-1-1615-351-230143
Inspection of Main Rotor Agcoat - TB-1-1615-351-230144
Table 3-11. OH-58A/C Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-12. OH-58A/C Main Rotor Application Dimensions and Quantities
Figure 3-19. Coating Application, Main Rotor (OH-58A/C).
Figure 3 -20. Tape Alignment, Main Rotor (OH-58A/C)
Figure 3-21. Tape Alignment, Main Rotor (OH-58A/C)
Figure 3-22. Tape Application, Main Rotor (OH-58A/C)
Section V. DESCRIPTION AND APPLICATION PROCEDURES FOR THE OH-58D AIRCRAFT
Layout and Mask - TB-1-1615-351-230152
Polyurethane Tape Preparation
Remove the liner from the sheet of PPT
Blade Installation - TB-1-1615-351-230155
Coating Repair - TB-1-1615-351-230156
Table 3-14. OH-58D Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-15. OH-58D Man Rotor Application Dimensions and Quantities
Figure 3-23. Layout and Masking, Main Rotor (OH-58D)
Figure 3-24. Tape Alignment, Main Rotor (OH-58D)
Section VI. DESCRIPTION AND APPLICATION PROCEDURES FOR THE CH-47 AIRCRAFT
Cleaning - TB-1-1615-351-230162
Polyurethane Tape Preparation
Forward and Aft Rotor Tape Installation. cont'd
Tape Repair
Coating Repair - TB-1-1615-351-230166
Table 3-17. CH-47 Rotor Blade Erosion Protection Kit/Tools Consumables
Table 3-18. CH-47 Main Rotor Application Dimensions and Quantities
Figure 3-25. Layout and Masking, Main Rotor (CH-47)
Figure 3-26. Tape Alignment, Main Rotor (CH-47)
Figure 3-27. Tape Application, Main Rotor (CH-47)
Section VII. DESCRIPTION AND APPLICATION PROCEDURES FOR THE UH-60 AIRCRAFT
Main Rotor Blade Tape Installation cont'd - TB-1-1615-351-230173
Main Rotor Blade Tape Installation cont'd - TB-1-1615-351-230174
Cleaning
Application of all tape segments is the same
Applying Polyurethane Coating to Tip Cap Main Rotor
Applying L-100 Coating to Main Rotor Blade Tip Caps
Applying L-100 Coating to Main Rotor Blade Tip Caps cont'd
Applying L-100 Coating to Tail Rotor Blade Tip Caps
Rotor Blades - Erosion/Spark Guard Coating. (Repair)
Rotor Blades - Erosion/Spark Guard Coating (Removal)
Tail Rotor Blade Tape Installation cont'd
Applying Polyurethane Coating to Tip Cap. Tail Rotor
Applying Polyurethane Coating to Tip Cap. Tail Rotor cont'd
Inspection of Main Rotor Polyurethane Tape
Inspection of Main Rotor Agcoat - TB-1-1615-351-230187
Tape Repair
Table 3-20. UH-60 Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-21. Respiratory Protection Components
Figure 3-28. Tape Application, Main Rotor (UH--60)
Figure 3-29. Polyurethane Coating Tip Cap, Main Rotor (UH-60)
Figure 3-30. Tape Application, Tail Rotor (UH-60)
Figure 3-31. Polyurethane Coating Tip Cap, Tail Rotor (UH-60)
Section VIII. DESCRIPTION AND APPLICATION PROCEDURES FOR THE UH-1 AIRCRAFT
Main Rotor Tape Installation - TB-1-1615-351-230196
Tail Rotor Tape Installation - TB-1-1615-351-230197
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230198
Tail Rotor Tape Installation cont'd
Tail Rotor Agcoat Application
Polyurethane Curing - TB-1-1615-351-230201
Inspection of Main Rotor Agcoat - TB-1-1615-351-230202
Table 3-22. UH-1H Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-23. UH-1H Main Rotor Application Dimensions and Quantities
Figure 3-32. Layout and Masking, Main Rotor (UH-1)
Figure 3-33. Tape Application, Main Rotor (UH-1)
Figure 3-34. Additional Tape Application, Main Rotor (UH-1)
Figure 3-35. Taping Application, Main Rotor (UH-1)
Figure 3-36. Masking Area for Taping Application, Tail Rotor (UH-1)
Figure 3-37. Tape Alignment, Tail Rotor (UH-1)
Figure 3-38. Masking Area, Coating/Cleaning Application, Tail Rotor (UH-1)
Figure 3-39. Coating Application, Tail Rotor (UH-1)
Section IX. DESCRIPTION AND APPLICATION PROCEDURES FOR THE UH-1H AIRCRAFT WITH COMPOSITE MAIN ROTOR BLADES (CMRB)
Main Rotor Tape Installation - TB-1-1615-351-230214
Main Rotor Tape Installation cont'd
Blade Installation - TB-1-1615-351-230216
Coating Repair - TB-1-1615-351-230217
Inspection of Tail Rotor Agcoat - TB-1-1615-351-230218
Table 3-27. UH-1H CMRB Application Dimensions and Quantities
Figure 3-40. UH-1H CMRB Layout and Masking, Main Rotor
Figure 3-41. Sanding in a Spanwise Direction
Figure 3-42. UH-1H CMRB Tape Application, Main Rotor - TB-1-1615-351-230222
Figure 3-42. UH-1H CMRB Tape Application, Main Rotor - TB-1-1615-351-230223
Figure 3-44. Pressing Tape to Prevent Air Bubbles
Figure 3-45. Peeling Backing Strip Back
Figure 3-46. UH-1H CMRB 2 inch wide Tape Application, Main Rotor
Section X. DESCRIPTION AND APPLICATION PROCEDURES FOR THE AH-1F AIRCRAFT WITHK747 MAIN ROTOR BLADES
Main Rotor Tape Installation - TB-1-1615-351-230228
Tail Rotor Tape Installation - TB-1-1615-351-230229
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230230
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230231
Tail Rotor Agcoat Coating Application
Polyurethane Curing - TB-1-1615-351-230233
Polyurethane Coating Removal
Inspection of Tail Rotor Agcoat - TB-1-1615-351-230235
Table 3-29. AH-1F (K747) Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-30. AH-1F (K747) Main Rotor Application Dimensions and Quantifies
Figure 3-47. Layout and Masking, Main Rotor (AH-1F/K747)
Figure 3-48. Tape Application, Main Rotor (AH-1F/K747)
Figure 3-49. Trimming Tape to Outline of Stainless Steel Guard, Main Rotor (AH-1F/K747)
Figure 3-50. Applying Tape to Inboard/Outboard and Leading Edge, Main Rotor (AH-1F/K747)
Figure 3-51. Tape and Trim Application, Main Rotor (AH-1F/K747)
Figure 3-52. Masking Area for Tape Application, Tail Rotor (AH-1F/K747)
Figure 3-53. Tape Alignment, Tail Rotor (AH-1F/K747)
Figure 3-54. Masking Area, Coating/Cleaning Application, Tail Rotor (AH-1F/K747)
Figure 3-55. Coating Application, Tail Rotor (AH-1F/ K747)
Chapter 4 DETAPING OF ROTOR BLADES FOR AH-1, AH-64, CH-47, OH-58, UH-1 AND UH-60 HELICOPTERS
Partial Removed
Section II. DETAPING PROCEDURES
Section III. AGCOAT POLYURETHANE COATING
Restortion of Rotor Blade After Removal of Coming
Section IV. TASK L-100
Track and Balance
Figure 4-1. Brass Tip Solder Iron
Chapter 5 AVIM PROCEDURES FOR MAIN ROTOR BLADE EROSION PROTECTION, TASK L-101 TIP CAP BOOT INSTALLATION, UH-60 AND AH-64 AIRCRAFT
Layout and Mask - TB-1-1615-351-230256
Surface Preparation and Cleaning
Vacuum Set Up
Adhesive Coating Application
Install Blades
Boot Removal
Boot Removal cont'd
Table 5-1. UH-60 Blade Erosion Protection, TASK L-101 Tip Cap Boot Supplies to Install for Tip Cap Boots
Table 5-2. UH-64 Blade Erosion Protection, TASK L-101 Tip Cap Boot Supplies to Install for Tip Cap Boots
Figure 5-1. Vacuum Line and Manifold
Figure 5-2. UH-60 Tip Cap, Tape Layout
Figure 5-3. UH-60 Vacuum Bag and Hose Application
Figure 5-4. AH-64 Tip Cap, Masking Tape Layout
Figure 5-5. AH-64 Vacuum Bag and Hose Application
Figure 5-6. UH-60 Scrim Cloth Dimensions
Figure 5-7. AH-64 Scrim Cloth Dimensions
TB-1-1615-351-23 Rotor Blade Erosion Protection Manual
Layout and Mask (Step 2)
Mixing Coating (Step 4)
Coating Application - Tail Rotor (Step 5B)
Install Blades (Step 7) (Optional w/step 1)
Rotor Blades
Table1-1. Erosion Kit Cross Reference
Chapter 2 ROTOR BLADE EROSION PROTECTION FOR SPECIFIC AIRCRAFT - COATING
Table 2-1. AH-64 Rotor Blade Erosion/Spark Guard Kit
Figure 2-1. AH-64 Tape Layout, Main Rotor
Figure 2-2. AH-64 Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-2. AH-64 Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-3. AH-64 Tape Layout, Tail Rotor
Figure 2-4. AH-64 Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-4. AH-64 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section II. AH-1F (540 Main Rotor Blades) (K747 Blades)
Table 2-4. AH-1F Rotor Blade Erosion/Spark Guard Kit
Figure 2-5. AH-1 Tape Layout, 540 Main Rotor
Figure 2-6. AH-1 Coating Pattern Dimensions - 540 Main Rotor (Sheet 1 of 2)
Figure 2-6. AH-1 Coating Pattern Dimensions - 540 Main Rotor (Sheet 2 of 2)
Figure 2-7. AH-1 Tape Layout, Tail Rotor
Figure 2-8. AH-1 Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-8. AH-1 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2) - TB-1-1615-351-230039
Figure 2-8. AH-1 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2) - TB-1-1615-351-230040
Figure 2-10. AH-1 Coating Pattern Dimensions - K747 Main Rotor (Sheet 1 of 2)
Figure 2-10. AH-1 Coating Pattern Dimensions - K747 Main Rotor (Sheet 2 of 2)
Section III. OH-58C
Table 2-7. OH-58C Rotor Blade Erosion/Spark Guard Kit
Figure 2-11. OH-58C Tape Layout, Main Rotor
Figure 2-12. OH-58C Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-12. OH-58C Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-13. OH-58C Tape Layout, Tail Rotor
Figure 2-14. OH-58C Coating Pattern Dimensions -Tail Rotor (Sheet 1 of 2)
Figure 2-14. OH-58C Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section IV. OH-58D
Table 2-10. OH-58D Rotor Blade Erosion/Spark Guard Kit
Figure 2-15. OH-58D Tape Layout, Main Rotor
Figure 2-16. OH-58D Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-16. OH-58D Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-17. OH-58D Tape Layout, Tail Rotor
Figure 2-18. OH-58D Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-18. OH-58D Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section V. CH-47D
Figure 2-19. CH-47D Tape Layout - TB-1-1615-351-230060
Figure 2-19. CH-47D Tape Layout - TB-1-1615-351-230061
Figure 2-21. CH-47 Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-21. CH-47 Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Section VI. UH-60
Table 2-15. UH-60 Rotor Blade Erosion/Spark Guard Kit
Figure 2-22. UH-60 Tape Layout, Main Rotor
Figure 2-23. UH-60 Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-23. UH-60 Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-24. UH-60 Tape Layout, Tail Rotor
Figure 2-25. UH-60 Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-25. UH-60 Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section VII. MH-6
Table 2-18. MH-6 Rotor Blade Erosion/Spark Guard Kit
Figure 2-26. MH-6 Tape Mask Layout/Paint Pattern, Main Rotor
Section VIII. UH-1H
Table 2-20. UH-1 H Rotor Blade Erosion/Spark Guard Kit
Figure 2-27. UH-1H Tape Layout, Main Rotor
Figure 2-28. UH-1H Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-28. UH-1H Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Figure 2-29. UH-1H Tape Layout, Tail Rotor
Figure 2-30. UH-1H Coating Pattern Dimensions - Tail Rotor (Sheet 1 of 2)
Figure 2-30. UH-1H Coating Pattern Dimensions - Tail Rotor (Sheet 2 of 2)
Section IX. UH-1H CMRB
Table 2-23. UH-1H CMRB Rotor Blade Erosion/Spark Guard Kit
Figure 2-31. UH-H CMRB Coating Pattern Dimensions - Main Rotor (Sheet 1 of 2)
Figure 2-31. UH-1H CMRB Coating Pattern Dimensions - Main Rotor (Sheet 2 of 2)
Chapter 3 TAPING APPLICATION, ROTOR BLADE EROSION PROTECTION
Figure 3-1. General Taping Application (Sheet 1 of 5)
Figure 3-1. General Taping Application (Sheet 2 of 5)
Figure 3-1. General Taping Application (Sheet 3 of 5)
Figure 3-1. General Taping Application (Sheet 4 of 5)
Figure 3-1. General Taping Application (Sheet 5 of 5)
Table 3-1. Quantity of Item Application
Table 3-1. Quantity of Item Application cont'd
Table 3-2. Tape Kit Cross Reference
Section II. DESCRIPTION AND APPLICATION PROCEDURES FOR THE AH-64 AIRCRAFT
Main Rotor Tape Installation - TB-1-1615-351-230097
Application of Adhesive Promoter
Tail Rotor Tape Installation
Masking Tape Removal
Tail Rotor Tape Installation cont'd
Tail Rotor Agcoat Coating Installation
Polyurethane Curing - TB-1-1615-351-230103
Coating Repair
Inspection of Tail Rotor Agcoat
Tail Rotor L-100 Coating Application (Tip Caps)
Check Track and Balance
Table 3-3. Check Track and Balance
Table 3-4. AH-64 Main Rotor Application Dimensions and Quantities
Figure 3-2. Layout and Masking Main Rotor (AH-64)
Figure 3-3. Tape Application, Main Rotor (AH-64)
Figure 3-5. Tape Positioning/Application, Main Rotor (AH-64)
Figure 3-6. Tape Application, Leading Edge, Main Rotor (AH-64)
Figure 3-7. Masking Area for Tape Application, Tail Rotor (AH-64)
Figure 3-8. Tape Alignment, Tail Rotor (AH-64)
Figure 3-9. Masking Area, Coating/Cleaning Application, Tail Rotor (AH-64)
Figure 3-10. Coating Application, Tail Rotor (AH-64)
Section III. DESCRIPTION AND APPLICATION PROCEDURES FOR THE AH-1F AIRCRAFT
Main Rotor Tape Installation.
Tail Rotor Tape Installation .
Surface Preparation
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230122
Tail Rotor Agcoat Application.
Polyurethane Curing - TB-1-1615-351-230124
Coating Repair - TB-1-1615-351-230125
Inspection of Main Rotor Agcoat - TB-1-1615-351-230126
'TB 1-1615-351-23' by LOGSA - Page 1 of 284
Table 3-8. AH-1F Main Rotor Application Dimensions and Quantities
Figure 3-11. Layout and Masking, Main Rotor (AH-1F)
Figure 3-12. Tape Application, Main Rotor (AH-1F)
Figure 3-13. Additional Tape Application, Main Rotor (AH-1F)
Figure 3-14. Taping Application, Main Rotor (AH-1F)
Figure 3-15. Masking Area for Tape Application, Tail Rotor (AH-1F)
Figure 3-16. Tape Alignment, Tail Rotor (AH-1F)
Figure 3-17. Masking Area, Coating/Cleaning Application, Tail Rotor (AH-1F)
Figure 3-18. Coating Application, Tail Rotor (AH-1F)
Section IV. DESCRIPTION AND APPLICATION PROCEDURES FOR THE OH-58A/C AIRCRAFT
Cleaning - TB-1-1615-351-230138
Primer Application
Cut Tape
Tape Application
Blade Installation - TB-1-1615-351-230142
Coating Repair - TB-1-1615-351-230143
Inspection of Main Rotor Agcoat - TB-1-1615-351-230144
Table 3-11. OH-58A/C Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-12. OH-58A/C Main Rotor Application Dimensions and Quantities
Figure 3-19. Coating Application, Main Rotor (OH-58A/C).
Figure 3 -20. Tape Alignment, Main Rotor (OH-58A/C)
Figure 3-21. Tape Alignment, Main Rotor (OH-58A/C)
Figure 3-22. Tape Application, Main Rotor (OH-58A/C)
Section V. DESCRIPTION AND APPLICATION PROCEDURES FOR THE OH-58D AIRCRAFT
Layout and Mask - TB-1-1615-351-230152
Polyurethane Tape Preparation
Remove the liner from the sheet of PPT
Blade Installation - TB-1-1615-351-230155
Coating Repair - TB-1-1615-351-230156
Table 3-14. OH-58D Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-15. OH-58D Man Rotor Application Dimensions and Quantities
Figure 3-23. Layout and Masking, Main Rotor (OH-58D)
Figure 3-24. Tape Alignment, Main Rotor (OH-58D)
Section VI. DESCRIPTION AND APPLICATION PROCEDURES FOR THE CH-47 AIRCRAFT
Cleaning - TB-1-1615-351-230162
Polyurethane Tape Preparation
Forward and Aft Rotor Tape Installation. cont'd
Tape Repair
Coating Repair - TB-1-1615-351-230166
Table 3-17. CH-47 Rotor Blade Erosion Protection Kit/Tools Consumables
Table 3-18. CH-47 Main Rotor Application Dimensions and Quantities
Figure 3-25. Layout and Masking, Main Rotor (CH-47)
Figure 3-26. Tape Alignment, Main Rotor (CH-47)
Figure 3-27. Tape Application, Main Rotor (CH-47)
Section VII. DESCRIPTION AND APPLICATION PROCEDURES FOR THE UH-60 AIRCRAFT
Main Rotor Blade Tape Installation cont'd - TB-1-1615-351-230173
Main Rotor Blade Tape Installation cont'd - TB-1-1615-351-230174
Cleaning
Application of all tape segments is the same
Applying Polyurethane Coating to Tip Cap Main Rotor
Applying L-100 Coating to Main Rotor Blade Tip Caps
Applying L-100 Coating to Main Rotor Blade Tip Caps cont'd
Applying L-100 Coating to Tail Rotor Blade Tip Caps
Rotor Blades - Erosion/Spark Guard Coating. (Repair)
Rotor Blades - Erosion/Spark Guard Coating (Removal)
Tail Rotor Blade Tape Installation cont'd
Applying Polyurethane Coating to Tip Cap. Tail Rotor
Applying Polyurethane Coating to Tip Cap. Tail Rotor cont'd
Inspection of Main Rotor Polyurethane Tape
Inspection of Main Rotor Agcoat - TB-1-1615-351-230187
Tape Repair
Table 3-20. UH-60 Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-21. Respiratory Protection Components
Figure 3-28. Tape Application, Main Rotor (UH--60)
Figure 3-29. Polyurethane Coating Tip Cap, Main Rotor (UH-60)
Figure 3-30. Tape Application, Tail Rotor (UH-60)
Figure 3-31. Polyurethane Coating Tip Cap, Tail Rotor (UH-60)
Section VIII. DESCRIPTION AND APPLICATION PROCEDURES FOR THE UH-1 AIRCRAFT
Main Rotor Tape Installation - TB-1-1615-351-230196
Tail Rotor Tape Installation - TB-1-1615-351-230197
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230198
Tail Rotor Tape Installation cont'd
Tail Rotor Agcoat Application
Polyurethane Curing - TB-1-1615-351-230201
Inspection of Main Rotor Agcoat - TB-1-1615-351-230202
Table 3-22. UH-1H Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-23. UH-1H Main Rotor Application Dimensions and Quantities
Figure 3-32. Layout and Masking, Main Rotor (UH-1)
Figure 3-33. Tape Application, Main Rotor (UH-1)
Figure 3-34. Additional Tape Application, Main Rotor (UH-1)
Figure 3-35. Taping Application, Main Rotor (UH-1)
Figure 3-36. Masking Area for Taping Application, Tail Rotor (UH-1)
Figure 3-37. Tape Alignment, Tail Rotor (UH-1)
Figure 3-38. Masking Area, Coating/Cleaning Application, Tail Rotor (UH-1)
Figure 3-39. Coating Application, Tail Rotor (UH-1)
Section IX. DESCRIPTION AND APPLICATION PROCEDURES FOR THE UH-1H AIRCRAFT WITH COMPOSITE MAIN ROTOR BLADES (CMRB)
Main Rotor Tape Installation - TB-1-1615-351-230214
Main Rotor Tape Installation cont'd
Blade Installation - TB-1-1615-351-230216
Coating Repair - TB-1-1615-351-230217
Inspection of Tail Rotor Agcoat - TB-1-1615-351-230218
Table 3-27. UH-1H CMRB Application Dimensions and Quantities
Figure 3-40. UH-1H CMRB Layout and Masking, Main Rotor
Figure 3-41. Sanding in a Spanwise Direction
Figure 3-42. UH-1H CMRB Tape Application, Main Rotor - TB-1-1615-351-230222
Figure 3-42. UH-1H CMRB Tape Application, Main Rotor - TB-1-1615-351-230223
Figure 3-44. Pressing Tape to Prevent Air Bubbles
Figure 3-45. Peeling Backing Strip Back
Figure 3-46. UH-1H CMRB 2 inch wide Tape Application, Main Rotor
Section X. DESCRIPTION AND APPLICATION PROCEDURES FOR THE AH-1F AIRCRAFT WITHK747 MAIN ROTOR BLADES
Main Rotor Tape Installation - TB-1-1615-351-230228
Tail Rotor Tape Installation - TB-1-1615-351-230229
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230230
Tail Rotor Tape Installation cont'd - TB-1-1615-351-230231
Tail Rotor Agcoat Coating Application
Polyurethane Curing - TB-1-1615-351-230233
Polyurethane Coating Removal
Inspection of Tail Rotor Agcoat - TB-1-1615-351-230235
Table 3-29. AH-1F (K747) Rotor Blade Erosion Protection Kit/Tools/Consumables
Table 3-30. AH-1F (K747) Main Rotor Application Dimensions and Quantifies
Figure 3-47. Layout and Masking, Main Rotor (AH-1F/K747)
Figure 3-48. Tape Application, Main Rotor (AH-1F/K747)
Figure 3-49. Trimming Tape to Outline of Stainless Steel Guard, Main Rotor (AH-1F/K747)
Figure 3-50. Applying Tape to Inboard/Outboard and Leading Edge, Main Rotor (AH-1F/K747)
Figure 3-51. Tape and Trim Application, Main Rotor (AH-1F/K747)
Figure 3-52. Masking Area for Tape Application, Tail Rotor (AH-1F/K747)
Figure 3-53. Tape Alignment, Tail Rotor (AH-1F/K747)
Figure 3-54. Masking Area, Coating/Cleaning Application, Tail Rotor (AH-1F/K747)
Figure 3-55. Coating Application, Tail Rotor (AH-1F/ K747)
Chapter 4 DETAPING OF ROTOR BLADES FOR AH-1, AH-64, CH-47, OH-58, UH-1 AND UH-60 HELICOPTERS
Partial Removed
Section II. DETAPING PROCEDURES
Section III. AGCOAT POLYURETHANE COATING
Restortion of Rotor Blade After Removal of Coming
Section IV. TASK L-100
Track and Balance
Figure 4-1. Brass Tip Solder Iron
Chapter 5 AVIM PROCEDURES FOR MAIN ROTOR BLADE EROSION PROTECTION, TASK L-101 TIP CAP BOOT INSTALLATION, UH-60 AND AH-64 AIRCRAFT
Layout and Mask - TB-1-1615-351-230256
Surface Preparation and Cleaning
Vacuum Set Up
Adhesive Coating Application
Install Blades
Boot Removal
Boot Removal cont'd
Table 5-1. UH-60 Blade Erosion Protection, TASK L-101 Tip Cap Boot Supplies to Install for Tip Cap Boots
Table 5-2. UH-64 Blade Erosion Protection, TASK L-101 Tip Cap Boot Supplies to Install for Tip Cap Boots
Figure 5-1. Vacuum Line and Manifold
Figure 5-2. UH-60 Tip Cap, Tape Layout
Figure 5-3. UH-60 Vacuum Bag and Hose Application
Figure 5-4. AH-64 Tip Cap, Masking Tape Layout
Figure 5-5. AH-64 Vacuum Bag and Hose Application
Figure 5-6. UH-60 Scrim Cloth Dimensions
Figure 5-7. AH-64 Scrim Cloth Dimensions
TB-1-1615-351-23 Rotor Blade Erosion Protection Manual
